Shape Memory Alloy Actuators for Adjustable Lumbar Support Force

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Solution Overview

Problem

Conventional lumbar support elements in seats provide limited user control over the lumbar support force, leading to discomfort and inefficiency in providing ergonomic support.

Innovation Solution

A lumbar support structure incorporating actuators with shape memory material members that can be activated to adjust the distance between lumbar supports, controlled by a processor and memory system to provide customizable lumbar support force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional lumbar support elements are used, then the structure is simple, but user control over lumbar support force is limited

Engineering Contradiction:
Improveuser control over lumbar support forceVSAvoidactuator structure with shape memory material members
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical adjustment mechanisms with shape memory alloy (SMA) actuators that use thermal-mechanical coupling to adjust lumbar support force. The SMA members transform thermal energy into mechanical contraction, enabling electrically controlled adjustment of the lumbar support element, thereby improving user control while maintaining relatively simple device architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the physical state of the shape memory alloy material through temperature variation to alter its mechanical properties. By heating the SMA members above their transformation temperature, they contract to apply lumbar support force; cooling them returns them to their original state. This parameter change enables dynamic control of support force without complex mechanical linkages.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If shape memory material members are activated to increase lumbar support force, then ergonomic comfort is enhanced, but energy consumption increases

Engineering Contradiction:
Improveergonomic comfortVSAvoidenergy consumption of actuators
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system employs periodic or intermittent activation of the shape memory alloy actuators rather than continuous operation. The control module can cycle the SMA members between activated and deactivated states, providing lumbar support force only when needed based on user requirements or detected postures, thereby reducing overall energy consumption while maintaining ergonomic comfort during active periods.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The invention utilizes the phase transition properties of shape memory alloys, which undergo reversible transformation between martensite and austenite phases at specific temperatures. This phase transition enables the material to generate significant mechanical force during contraction, providing effective lumbar support with relatively low energy input compared to conventional actuators that would require continuous power maintenance.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables user-controlled adjustment of lumbar support force, enhancing ergonomic comfort and providing a customizable haptic experience.

Implementation Method 1

an activation input provided to the one or more shape memory material members causes the one or more shape memory material members to contract

Methodology Applied
Scientific EffectShape memory alloy contraction: Shape Memory Alloy

Implementation Method 2

causes an increase in a lumbar support force generated by the actuator

Methodology Applied
Scientific EffectShape memory alloy force generation: Shape Memory Alloy

Data Source

PatentUS20260069040A1Shape memory alloy (SMA) actuators for lumbar support and massage
Publication Date: 2026.03.12 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US20260069040A1 patent drawing
  • US20260069040A1 patent drawing
  • US20260069040A1 patent drawing

AI summary

A lumbar support structure includes a first lumbar support and a second lumbar support. At least one of the first and second lumbar supports includes at least one actuator having one or more shape memory material members. The at least one actuator is structured and operatively connected to the other one of the first and second lumbar supports so that an activation input provided to the one or more shape memory material members causes the one or more shape memory material members to contract, thereby causing a distance between a portion of the actuator and the other one of the first and second lumbar supports to increase. A seat incorporating an arrangement of the lumbar support structure and a lumbar support system incorporating an arrangement of the lumbar support structure are also described.