Shape-Memory Alloy Cooling Device for Wall Temperature Control

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Solution Overview

Problem

Current wall-cooling systems for aircraft turbojets require complex structures and continuous fluid supply, inefficiently providing cooling only when the wall reaches critical temperatures.

Innovation Solution

A thermally-conductive shape-memory alloy cooling device with a fastening and cooling portion that changes position at a specific temperature, increasing the heat-exchange area by forming a dihedral angle with the wall, activating only when the wall reaches the transition temperature, thus providing efficient cooling without additional mechanical systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If rows of perforated pipes or tubes are used for cooling the wall, then the cooling effect is provided, but the structure becomes complex and requires a continuous fluid supply system

Engineering Contradiction:
Improvewall temperature controlVSAvoidcooling system structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The invention extracts the cooling function from a complex continuous system and implements it through simple intermittent action. The cooling parts are taken out as individual discrete elements that can independently activate only when needed, eliminating the requirement for complex piping networks and continuous fluid supply infrastructure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cooling parts are made of shape-memory alloy that automatically responds to wall temperature changes. When the wall reaches critical temperature, the cooling part self-activates by changing its shape to expose the cold face to the outer fluid, and returns to its initial position when the temperature decreases, eliminating the need for external control systems or continuous fluid supply mechanisms.

Inventive Principle:
Principle #25Self-service

2Device complexity

If cooling parts are pressed against the wall, then the structure is simple, but the cooling effect is not produced until the wall reaches critical temperature

Engineering Contradiction:
Improvecooling system structureVSAvoidwall temperature control timing
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The invention changes the physical state and shape of the cooling parts through temperature-dependent phase transformation of the shape-memory alloy. The cooling parts remain in a compressed state at lower temperatures and automatically change their shape when the wall temperature reaches the critical threshold, enabling timely cooling activation without complex sensing or control systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The cooling parts transition from a static pressed position to a dynamic active cooling position based on temperature conditions. The shape-memory alloy enables the cooling parts to automatically adjust their configuration in response to thermal conditions, moving from a low-profile state to an extended cooling state when needed.

Inventive Principle:
Principle #15Dynamics

3Area of stationary object

If the cooling portion forms a dihedral angle with the wall, then the heat-exchange area is increased, but the structure becomes more complex

Engineering Contradiction:
Improveheat-exchange areaVSAvoidcooling part structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The cooling portion dynamically changes its orientation relative to the wall based on temperature conditions. At normal temperatures, the cooling portion remains parallel to the wall with minimal profile. When the wall reaches critical temperature, the cooling portion rotates to form a dihedral angle (45° to 90°) with the wall, maximizing heat-exchange area with the outer fluid without requiring permanently complex structures.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cooling part utilizes spatial transformation by changing from a two-dimensional planar configuration (parallel to wall) to a three-dimensional angled configuration (dihedral angle with wall). This dimensional change enables significant increase in heat-exchange area with the outer fluid while maintaining a compact form when cooling is not active.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures automatic and efficient cooling of the wall by increasing the heat-exchange area, enhancing the cooling effect through turbulence and thermal conduction, without the need for continuous fluid supply or complex structures, effectively maintaining the wall at a desired temperature.

Implementation Method 1

said part being made of a thermally-conductive shape-memory alloy having a transition temperature T

Methodology Applied
Scientific EffectShape-memory alloy: Shape Memory Alloy

Implementation Method 2

the cooling effect is produced only when the temperature of the wall to be cooled actually reaches the transition temperature of the thermally-conductive shape-memory alloy as a result of the thermal conduction between the wall and the cooling part

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

said portion plays the role of cooling fin that increases the heat-exchange area between the wall and the outer fluid

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

the cooling portions in the active position, give rise to turbulence in the outer stream in immediate proximity with the wall to be cooled, thus increasing the Reynolds coefficient of said flow and thus improving the cooling effect

Methodology Applied
Scientific EffectTurbulence: Turbulence

Data Source

PatentUS8561386B2Wall cooling device
Publication Date: 2013.10.22 SAFRAN AIRCRAFT ENGINES SAS
  • US8561386B2 patent drawing
  • US8561386B2 patent drawing
  • US8561386B2 patent drawing

AI summary

A wall-cooling device for cooling a wall subjected to a heat source and to an outer fluid. The device includes a cooling part with a fastening portion and a cooling portion. The cooling part is made of a thermally-conductive shape-memory alloy having a transition temperature T. The fastener portion is for fastening the device rigidly on a face of the wall. The cooling portion is shaped so that it takes up a first position that is substantially parallel to the wall when the temperature of the wall is lower than the temperature T and so that it takes up a second position in which a plane of the second portion defines, relative to a plane tangential to the wall, a dihedral angle lying in the range 45° to 90° .