Shape Memory Toy Arrow Shaft for Safe Grip and Flight

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Solution Overview

Problem

Conventional toy arrows face limitations in usefulness and function due to their construction, propulsion methods, and design elements, such as difficulty in gripping and inefficient propulsion mechanisms.

Innovation Solution

A toy arrow featuring a hollow, flexible plastic shaft with shape memory properties, a forward tip, a rear tip, and multiple fins, where the shaft is made of thin plastic that returns to its original shape after bending, and the fins create drag during flight while maintaining a balanced center of gravity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional toy arrows use simple construction materials, then manufacturing is easy and cost-effective, but usefulness and function are limited

Engineering Contradiction:
Improveease of manufactureVSAvoidusefulness and function
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The shaft combines thin plastic with shape memory properties and soft foam materials to create a composite structure that maintains flexibility while enabling gripping functionality. The forward tip uses soft foam that can be compressed and released, while the shaft provides structural support through its shape memory characteristics, achieving both ease of manufacture and enhanced functionality.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The arrow incorporates dynamic elements including the collapsible forward tip that can be compressed for gripping and then springs back to its original shape. The fins are designed to be flexible rather than rigid, allowing the arrow to adapt to flight conditions while maintaining simplicity in construction.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If the forward tip is made soft and collapsible for safety, then child safety is improved, but gripping ability deteriorates

Engineering Contradiction:
Improvechild safetyVSAvoidgripping ability
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The forward tip operates through periodic compression and expansion cycles. When a child grips the arrow, the soft foam compresses easily for safe handling, then springs back to its original shape when released, providing both safety during use and functional gripping capability. This periodic deformation allows the tip to serve dual purposes.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The forward tip changes its physical parameters (shape, volume, density) through compression and expansion. In its compressed state, it is soft and safe for children to handle; when expanded, it regains its original shape and gripping strength. This parameter transformation allows the same structure to provide both safety and functionality.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the shaft is made flexible for safety and comfort, then ease of operation is improved, but structural stability deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidstructural stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The shaft is constructed as a thin-walled flexible plastic tube that can bend and flex without breaking. This flexible shell structure provides the necessary flexibility for safety and comfort during handling while maintaining sufficient structural integrity to function as an arrow shaft, demonstrating that flexible structures can achieve both compliance and stability.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The toy arrow achieves efficient propulsion with reduced power requirements, higher speed, and improved grip due to the shape memory shaft and drag-enhancing fins, overcoming conventional design limitations.

Implementation Method 1

the shaft comprises a thin plastic with a shape memory that returns the shaft to its original shape after bending

Methodology Applied
Scientific EffectShape memory: Shape Memory Polymer

Data Source

PatentUS10107602B2Arrow with shape memory shaft
Publication Date: 2018.10.23 RAPPAPORT MARK
  • US10107602B2 patent drawing
  • US10107602B2 patent drawing
  • US10107602B2 patent drawing

AI summary

Provided is an arrow that includes a shaft, a forward tip affixed to a first end of the shaft, a rear tip affixed on a second end of the shaft, and a plurality of fins. The shaft is formed by extruding a flexible shape-retaining plastic, to provide a thin wall that extends an entire length of the shaft and encloses a hollow.