Shape Memory Implant Delivery Catheter Friction Management

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Solution Overview

Problem

Existing implant insertion devices for shape memory implants are cumbersome, prone to damage, and inefficient in releasing stored mechanical energy, often causing frictional issues and entanglement during surgery, and require expensive sterilization and cleaning.

Innovation Solution

An implant insertion system with a slider mechanism that maintains shape memory implants in their second shape until delivery, using jaws to securely engage and release the implant, allowing controlled transition from the second shape to the first shape, reducing friction and entanglement risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metal forceps are used to hold and insert the shape memory implant, then the implant can be securely grasped, but the forceps are large which hinders implantation and require expensive sterilization

Engineering Contradiction:
Improvesecure grasp of implantVSAvoidease of implantation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent extracts the implant holding function from the insertion device by using a separate, small delivery catheter that can pass through the puncture needle, eliminating the need for large forceps during implantation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The implant is nested within the delivery catheter, which itself is nested within the puncture needle, creating a compact nested structure that facilitates easy implantation while maintaining secure implant holding

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If plastic disposable tools are used to maintain the implant in second shape, then sterilization is simplified, but the implant sticks to the device due to frictional engagement

Engineering Contradiction:
Improvesterilization simplicityVSAvoidease of disengagement
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The delivery catheter uses a flexible thin-walled structure that minimizes frictional engagement with the implant, allowing smooth passage and easy disengagement while maintaining the implant in the desired shape

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent employs disposable plastic delivery catheters that are pre-sterilized, eliminating the need for complex sterilization processes while maintaining ease of disengagement through proper material selection and design

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Loss of time

If the implant insertion device substantially conforms to the profile of the shape memory implant, then the implant can be preloaded prior to surgery, but this creates frictional engagement and entanglement during release

Engineering Contradiction:
Improvepreloading capabilityVSAvoidease of release
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The delivery catheter employs a flexible thin-walled design that reduces frictional engagement, enabling smooth implant passage and release without entanglement while maintaining preloading capability

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The delivery catheter is designed with dynamic flexibility that allows it to adapt to the implant shape during loading while maintaining low friction during release, preventing entanglement

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates efficient and controlled delivery of shape memory implants, reducing the risk of damage and improving surgical efficiency by ensuring a smooth transition of mechanical energy, thus enhancing tissue or bone fixation and healing.

Implementation Method 1

A shape memory implant that requires mechanical constraint stores mechanical energy due to elastic (recoverable) deformation, and then releases the stored mechanical energy when the constraint is removed

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

Shape memory implants can be composed of shape memory material such as Nitinol that allows the shape memory implants to have a first final shape and the ability to transform into a second shape

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Data Source

PatentEP4032480B1Apparatus for loading and implanting a shape memory implant
Publication Date: 2024.12.25 DEPUY SYNTHES PROD INC
  • EP4032480B1 patent drawingFigure 1A
  • EP4032480B1 patent drawingFigure 1B
  • EP4032480B1 patent drawingFigure 2

AI summary

An implant insertion device is adapted for use with a shape memory implant. The shape memory implant includes a bridge interconnecting first and second legs. The shape memory implant is movable between a first shape in which the first and second legs are substantially non-parallel and a second shape in which the first and second legs are substantially parallel. The implant insertion device engages the shape memory implant to maintain the shape memory implant in its second shape until the delivery of the shape memory implant into tissue or bone.