Shape Memory Ear Scaffold for Minimally Invasive Cartilage Reshaping

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Solution Overview

Problem

Current methods for correcting prominent ears, such as otoplasty and minimally invasive techniques, are invasive, have high complication rates, and often result in unpredictable or incomplete correction, with existing shape memory scaffolds not providing reliable and long-term solutions due to poor conformance and visibility issues.

Innovation Solution

A biodegradable scaffold formed from shape memory material in the shape of a horseshoe, designed for minimally invasive insertion using a catheter, which transforms from a straight configuration to a horseshoe shape to reshape the ear cartilage, providing enhanced deflection and attachment to the cartilage, and can be left in situ without the need for removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If standard otoplasty surgery is used to correct prominent ears, then reliable and effective reshaping is achieved, but the procedure is invasive with substantial training required and longer recovery time

Engineering Contradiction:
Improvereshaping effectivenessVSAvoidsurgical complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the essential reshaping function from complex surgical procedures by using a standalone shape memory scaffold that can be inserted minimally invasively. The scaffold contains the pre-programmed horseshoe shape that directly reshapes the cartilage without requiring extensive surgical intervention, thereby maintaining reliability while reducing procedural complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The desired horseshoe shape is pre-programmed into the scaffold during manufacturing. This preliminary configuration allows the scaffold to automatically achieve the correct ear shape upon deployment, eliminating the need for complex intraoperative shaping procedures and reducing surgical complexity while maintaining reliable results

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If minimally invasive techniques are used to correct prominent ears, then recovery time is reduced and training requirements are lowered, but the correction is less successful with higher rates of asymmetry and palpable edges

Engineering Contradiction:
Improveprocedure simplicityVSAvoidcorrection success rate
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention replaces manual surgical manipulation with a self-actuating shape memory scaffold that automatically transforms from a straight insertion configuration to a pre-programmed horseshoe shape. This mechanical substitution eliminates the need for complex intraoperative adjustments, reducing procedural simplicity while ensuring reliable correction through the predetermined optimal geometry

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The scaffold utilizes shape memory material that changes its physical parameters (shape, curvature) in response to temperature or other stimuli after insertion. This parameter change allows the scaffold to transform from a simple linear insertion form to the complex horseshoe configuration, achieving reliable correction through minimal initial intervention

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If existing shape memory scaffolds are used, then minimally invasive insertion is achieved, but the scaffolds do not provide reliable reshaping with poor conformance to cartilage and visibility issues

Engineering Contradiction:
Improveinsertion methodVSAvoidreshaping predictability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention employs a horseshoe shape with optimized curvature that closely conforms to the natural anatomy of the ear cartilage. This curved geometry provides superior conformance compared to straight or simple弧形 scaffolds, ensuring reliable and predictable reshaping while maintaining minimal visibility under the skin

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The horseshoe-shaped scaffold serves multiple functions simultaneously: it provides structural support, guides cartilage reshaping, ensures stable attachment through its curved geometry, and maintains low visibility. This multi-functionality achieves reliable reshaping through a single minimally invasive insertion procedure

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If scaffolds are inserted using large introducers, then the scaffold can be positioned correctly, but a corresponding large incision is required increasing recovery time and post-surgical effects

Engineering Contradiction:
Improvescaffold positioning accuracyVSAvoidincision size
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The scaffold is designed as a segmented or collapsible structure that can be compressed into a compact linear form for insertion through small incisions. After deployment, it expands or transforms into the full horseshoe configuration, achieving accurate positioning without requiring large incisions, thereby reducing procedural complexity while maintaining positioning accuracy

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The scaffold achieves predictable and effective reshaping of the ear with reduced complications, improved conformance to individual ear shapes, and eliminates the need for follow-up surgery, offering a safer and more reliable correction of prominent ears.

Implementation Method 1

the scaffold is formed from shape memory material capable of transforming from a first configuration to a second pre-programmed configuration

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Data Source

PatentEP2693983B1Ear scaffold
Publication Date: 2017.06.28 NORTHWOOD MEDICAL INNOVATION
  • EP2693983B1 patent drawingFigure 1a~3c
  • EP2693983B1 patent drawingFigure 4a~7b
  • EP2693983B1 patent drawingFigure 8~9d

AI summary

A scaffold (6) for reshaping the cartilaginous portion of an ear. The scaffold is formed of shape memory material and in the form of a horseshoe shape, or is formed from a thermoplastic pliable material.