Shape-Memory Endodontic File for Single-Step Root Canal Shaping

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Solution Overview

Problem

Conventional root canal procedures require multiple instruments with varying dimensions and structures, increasing complexity, cost, and risk of instrument breakage or blockage, due to the need for sequential enlargement with sets of files, which is inefficient and costly.

Innovation Solution

A nickel-titanium alloy endodontic instrument with shape memory properties that can be manually or mechanically driven, capable of expanding to adapt to complex root canal shapes, allowing for single-step preparation and reduced instrument usage by transitioning between martensitic and austenitic phases for easy introduction and effective shaping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple instruments with varying dimensions and structures are used for sequential enlargement, then the root canal can be properly shaped and cleaned, but the complexity of the procedure increases, the cost increases, and the risk of instrument breakage or blockage increases

Engineering Contradiction:
Improveinstrument durabilityVSAvoidnumber of instruments
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent describes a single endodontic instrument that can perform multiple functions (cleaning, shaping, enlarging) that traditionally required multiple separate files and instruments. The instrument includes a shaft with a working end that can be configured to perform various endodontic tasks, eliminating the need for sequential use of multiple specialized instruments.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple instrument functions into a single integrated device. The shaft structure integrates the capabilities of multiple files with varying dimensions and structures into one instrument, allowing the practitioner to perform sequential enlargement and shaping operations without changing instruments.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If flexible fine instruments are used to conform to root canal curves, then the instrument can reach the end of the canal, but the instrument may lack the durability needed to shape and cut the walls of the canal

Engineering Contradiction:
Improveconformity to root canal curvesVSAvoidinstrument durability
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent describes a shaft with specific structural characteristics that provide different properties at different locations. The shaft has sufficient flexibility at the working end to conform to root canal curves, while maintaining overall structural integrity and durability for effective cutting and shaping operations.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes materials and structural design that allow the instrument to transition between flexible and rigid states as needed. The shaft can be made of superelastic materials or have a construction that provides flexibility for navigation but maintains strength for cutting, changing its mechanical properties based on operational requirements.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If mechanically driven instruments made of nickel-titanium alloy are used, then the instruments can perform cutting and shaping actions, but they wear out and must be carefully monitored throughout use

Engineering Contradiction:
Improvecutting and shaping efficiencyVSAvoidinstrument wear resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent describes instruments made of superelastic materials, which are composite or alloy materials with enhanced properties. These materials provide both the cutting efficiency needed for productive work and the wear resistance needed for reliable, monitored-free operation throughout the procedure.

Inventive Principle:
Principle #40Composite materials

4Device complexity

If a single instrument is used to perform all preparatory operations, then the cost and complexity are reduced, but the instrument must be able to adapt to complex root canal shapes

Engineering Contradiction:
Improvenumber of instrumentsVSAvoidadaptation to root canal morphology
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent describes a universal endodontic instrument designed to handle various root canal morphologies. The shaft can be configured with different working ends or features that allow it to adapt to and effectively treat complex curved canals, narrow cross-sections, and constricted areas that traditionally required multiple specialized instruments.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The instrument effectively adapts to complex root canal morphologies, reducing the need for multiple instruments, minimizing the risk of breakage, and enhancing the efficiency and safety of root canal preparation while maintaining durability and flexibility.

Implementation Method 1

A nickel-titanium alloy endodontic instrument with shape memory properties that can be manually or mechanically driven, capable of expanding to adapt to complex root canal shapes, allowing for single-step preparation and reduced instrument usage by transitioning between martensitic and austenitic phases

Methodology Applied
Scientific EffectShape memory: Shape Memory Alloy

Data Source

PatentUS11571275B2Endodontic instrument for drilling the root canals of a tooth
Publication Date: 2023.02.07 FKG DENTAIRE SARL
  • US11571275B2 patent drawing
  • US11571275B2 patent drawing
  • US11571275B2 patent drawing

AI summary

A dental tool or instrument having a shank located adjacent a first end thereof and a working area located adjacent an opposite second end. At least one elongate cut is formed along the working area and a memorized shape, having at least one protrusion, is formed in the working area. The dental tool or instrument is manufactured from a nitinol wire which initially has a transition temperature that is below room temperature, while the dental tool or instrument, following manufacture, has a final transition temperature of about 90.5±4 degrees Fahrenheit (i.e., 32.5±3 degrees Celsius). When the dental tool or instrument is at a temperature below its final transition temperature, the dental tool instrument is moldable to facilitate insertion into a root canal, but as soon as the dental tool or instrument is at or above the final transition temperature, the dental tool instrument automatically adopts the memorized shape.