Shape-Memory Fire Blanket for Heat-Activated Insulation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional fire blankets made of thin materials lack integrity when exposed to excessive heat, potentially causing skin and property damage, and may contain hazardous materials, failing to provide effective protection during fire events.

Innovation Solution

A fire blanket with shape memory elements that expand to create air pockets upon exposure to high temperatures, enhancing thermal insulation and maintaining structural integrity, using a thermal housing with layers of fire-resistant fabric and shape memory alloy wires.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If thin material layers (asbestos, wool, cotton, fiberglass, carbon felt, aluminum, or silica) are used to make fire blankets, then the blanket can be lightweight and flexible, but the blanket lacks integrity when exposed to excessive heat and may lay directly on the user's skin and/or clothing causing injury

Engineering Contradiction:
Improveweight of fire blanketVSAvoidintegrity of fire blanket
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The fire blanket uses a composite structure combining a fire-resistant fabric layer with shape memory alloy wires embedded within it. This composite design provides both the lightweight flexibility of the fabric and the heat-activated structural integrity of the SMA wires, resolving the contradiction between weight and reliability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The shape memory alloy wires undergo a phase transformation when exposed to high temperatures, changing from a compact low-temperature phase to an expanded high-temperature phase. This parameter change in the material's physical state enables the blanket to automatically increase its insulating properties when needed, maintaining integrity without adding permanent bulk.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional fire blankets are made of single-layer thin material, then they are simple in structure and easy to manufacture, but they fail to provide effective protection and may contain hazardous materials

Engineering Contradiction:
Improveease of making fire blanketVSAvoidhazardous materials and insufficient protection
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The invention combines fire-resistant fabric with shape memory alloy wires in a composite structure that eliminates hazardous materials while providing effective protection. The fabric layer serves as both structural support and insulation, while the SMA wires provide heat-activated structural integrity, replacing toxic single-layer materials with a safe multi-component system.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The shape memory alloy wires automatically activate and expand when exposed to excessive heat, providing self-regulating protection without requiring external control systems or complex manufacturing processes. This self-service mechanism simplifies operation while enhancing safety.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If fire blankets are designed to extinguish objects by laying on top of the fire, then they can be simple in design, but they are not designed to protect a person during a fire event

Engineering Contradiction:
Improveadaptability to different fire scenariosVSAvoidcomplexity of fire blanket design
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fire blanket is designed with universal functionality to serve both as a fire extinguishing tool and as personal protective equipment. The shape memory alloy wires provide structural integrity that supports both applications, allowing the same device to protect people and property without requiring separate specialized equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The dynamic phase transformation of the shape memory alloy wires allows the blanket to adapt its properties based on the situation. At low temperatures, the wires remain compact for ease of handling; at high temperatures, they expand to provide structural support for personal protection, enabling one device to perform multiple functions effectively.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fire blanket provides enhanced thermal resistance, up to 30 times greater than conventional blankets, offering passive, tunable protection and improved safety by creating insulating air pockets without user effort, reducing burn injuries and fatalities.

Implementation Method 1

one or more shape memory elements having a first orientation at a first temperature, the one or more shape memory elements are retained within a compartment of the thermal housing, the one or more shape memory elements are configured to expand to a second orientation when exposed to a second temperature being greater in value than the first temperature

Methodology Applied
Scientific EffectShape memory alloy phase transformation: Shape Memory Alloy

Implementation Method 2

the blanket thermal insulation characteristics are enhanced reducing the heat flow from the fire to the user

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS20250319338A1Fire blanket
Publication Date: 2025.10.16 UNIV OF MARYLAND
  • US20250319338A1 patent drawing
  • US20250319338A1 patent drawing
  • US20250319338A1 patent drawing

AI summary

Disclosed herein is a fire blanket that may include a thermal housing. A fire blanket may include one or more shape memory elements having a first orientation at a first temperature, the one or more shape memory elements are retained within a compartment of the thermal housing, the one or more shape memory elements are configured to expand to a second orientation when exposed to a second temperature being greater in value than the first temperature. The fire escape blanket includes a thermal housing with fire-resistant exterior and interior layers. Shape memory elements are retained between the layers and expand when exposed to elevated temperatures, creating insulating air pockets. A gusset connects the layers and allows expansion as the shape memory elements transform. The blanket includes a hood portion, handles, and hand covers for user protection and maneuverability. Passively activated expansion provides tunable insulation, improving survival chances when escaping fires.