Shape-Memory Membrane Antenna for Compact Stow and Large Deployment

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Solution Overview

Problem

Conventional stowable antennas require large areas for effective RF wave collection, which poses challenges in compacting them for space deployment while maintaining sensitivity and resolution, as they need to be folded into a small volume and then deployed accurately in space without additional weight or space for inflation components.

Innovation Solution

The use of shape memory composite materials in support structures and reflector surfaces allows for a compact stowed configuration that deploys to a larger volume, utilizing flexible membranes and ribs to maintain a parabolic shape for efficient RF signal collection, with the ability to flex and return to a remembered configuration for storage and deployment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional rigid stowable antennas are used, then the antenna can be folded into a compact configuration, but the structure requires pre-formed rigid shapes and discrete locking positions that increase device complexity

Engineering Contradiction:
Improvestowed volumeVSAvoidstructure complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by transitioning the support structure from a rigid state to a flexible state during deployment. The flexible support structure changes its mechanical properties, allowing it to be compacted into a small volume for launch and then deployed to form a large parabolic antenna in space, resolving the contradiction between compact stowed volume and deployment complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials combining flexible support structures with reflective surfaces. This composite approach allows the antenna to maintain structural integrity while flexible, enabling compact stowing without requiring complex rigid folding mechanisms and discrete locking positions

Inventive Principle:
Principle #40Composite materials

2Area of stationary object

If inflatable structures are used, then the antenna can achieve large area without pre-formed rigid shapes, but additional components for storing and applying inflation gas increase weight and volume

Engineering Contradiction:
Improveantenna areaVSAvoiddeployment system weight
Core Design Contradiction:
Area of stationary objectVSWeight of stationary object

Solution Approach 1:

The patent extracts the inflation system from the antenna deployment mechanism. Instead of using inflatable structures that require gas storage tanks and delivery systems, the invention uses a flexible support structure that deploys passively or through minimal actuation, removing the heavy inflation components while maintaining large antenna area capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The flexible support structure is designed to deploy automatically or through minimal actuation without requiring external inflation gas. The structure itself provides the deployment mechanism through its flexible nature, eliminating the need for separate inflation systems and reducing overall weight

Inventive Principle:
Principle #25Self-service

3Volume of moving object

If the antenna is made compact for space deployment, then the stowed volume is reduced, but maintaining large aperture diameter for RF wave collection becomes difficult

Engineering Contradiction:
Improvestowed volumeVSAvoidaperture area
Core Design Contradiction:
Volume of moving objectVSArea of moving object

Solution Approach 1:

The patent applies dynamics by designing the antenna as a flexible, deployable structure rather than a rigid fixed-form antenna. The flexible support structure allows the antenna to transition from a compact stowed configuration to a fully deployed large-aperture configuration in space, enabling both small launch volume and large operational aperture area

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes dimensional transformation by folding the antenna structure into a compact form for launch and then unfolding it to achieve a large aperture in three-dimensional space. The flexible support structure enables this dimensional transition, allowing the antenna to occupy minimal volume during transport and expand to a large parabolic surface for RF collection

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables compact, lightweight antennas with high gain and efficiency, capable of deploying to large aperture diameters, such as tens of meters, while minimizing mass and maintaining antenna performance across various thermal conditions.

Implementation Method 1

the support structure and the reflector surface may comprise a shape memory composite material that permits the antenna to collapse under imposition of an outside force in a non-structured fashion; the remembered or biased configuration may be a deployed configuration in which the antenna is configured for use as an RF reflector

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Data Source

PatentUS12088007B2Methods of making compactable RF membrane antenna
Publication Date: 2024.09.10 LGARDE INC
  • US12088007B2 patent drawing
  • US12088007B2 patent drawing
  • US12088007B2 patent drawing

AI summary

Exemplary embodiments are described herein for compactable antennas and methods of making such an antenna. Exemplary compactable antennas include a support structure and a reflector surface. The support structure may directly or indirectly define the reflector shape. Exemplary embodiments comprise deployable support structures to permit the compactable antenna to have a smaller volume stowed configuration and a larger volume deployed configuration.