Shape-Memory Moisture Control Assembly for Aircraft

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Solution Overview

Problem

Existing moisture management devices in aircraft are heavy, costly, and inefficient in managing excessive moisture, often leading to weight and manufacturing time issues, as well as reduced effectiveness once saturated.

Innovation Solution

The development of environmental aspect control assemblies that can transition between expanded and compressed states in response to temperature and pressure changes, utilizing shape-memory alloys or polymers to control moisture, sound, and temperature through adaptive structural changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional moisture management devices are installed to control condensation, then moisture control capability is improved, but weight and cost increase

Engineering Contradiction:
Improvemoisture control capabilityVSAvoidairplane weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The moisture management device automatically responds to environmental changes without external control. The shape memory polymer material self-activates to change from compressed to expanded state when temperature and pressure conditions indicate condensation risk, eliminating the need for external sensors, actuators, or control systems that would add weight.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The device utilizes changes in temperature and pressure parameters to trigger the shape memory polymer's phase transition. As environmental conditions change during flight operations, the material's physical state changes accordingly, enabling moisture management through parameter-driven automatic response rather than mechanically controlled systems.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If multiple moisture management devices are installed to handle excessive moisture, then moisture absorption capacity is improved, but manufacturing time and cost increase

Engineering Contradiction:
Improvemoisture absorption capacityVSAvoidmanufacturing time
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The shape memory polymer material performs multiple functions within a single integrated component: it provides structural support, moisture absorption, and automatic actuation. This multi-functionality eliminates the need for separate structural elements, moisture-absorbing materials, and actuation mechanisms, thereby reducing manufacturing complexity and time.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention employs composite construction combining shape memory polymer with moisture-absorbing materials. This composite approach creates a single integrated device that leverages the complementary properties of each material, achieving enhanced moisture management capacity without requiring multiple separate devices or complex assembly processes.

Inventive Principle:
Principle #40Composite materials

3Volume of moving object

If moisture management devices are compressed during manufacture, then storage and installation efficiency is improved, but absorption effectiveness decreases

Engineering Contradiction:
Improvedevice volumeVSAvoidmoisture absorption effectiveness
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The device is designed to be dynamically responsive to environmental conditions. The shape memory polymer enables the device to transition from a compressed low-volume state during storage and installation to an expanded high-capacity state when deployed. This dynamic transformation allows the device to achieve both compact packaging and full absorption effectiveness at operational time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention exploits phase transition properties of shape memory polymer materials. The material undergoes a reversible phase change in response to temperature and pressure variations, allowing the device to switch between compressed and expanded configurations. This phase transition mechanism enables volume reduction for manufacturing and storage while restoring full absorption capacity when environmental conditions require moisture management.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These assemblies efficiently manage moisture by automatically adapting to environmental conditions, shedding excess moisture in compressed states, and maintaining effectiveness without manual intervention, thus reducing weight, cost, and manufacturing time.

Implementation Method 1

The shape-changing actuator is configured to have a first actuator shape at a first temperature and a second actuator shape at a second temperature that differs from the first temperature

Methodology Applied
Scientific EffectShape memory alloy: Shape Memory Alloy

Data Source

PatentUS12247554B2Environmental aspect control assembly
Publication Date: 2025.03.11 THE BOEING CO
  • US12247554B2 patent drawing
  • US12247554B2 patent drawing
  • US12247554B2 patent drawing

AI summary

An environmental aspect control assembly is configured to control one more environmental aspects. The environmental aspect control assembly may include at least one aspect-controlling portion formed of one or more environmental aspect-controlling materials, and at least one shape-changing actuator operatively connected to the aspect-controlling structure(s). The shape-changing actuator(s) is configured to have a first actuator shape at a first temperature and a second actuator shape at a second temperature that differs from the first temperature. The first actuator shape causes the aspect-controlling structure(s) to form a first structural shape. The second actuator shape causes the aspect-controlling structure(s) to form a second structural shape that differs from the first structural shape.