Shape-Memory Steerable Tip for Tight Catheter Curvature

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Solution Overview

Problem

Existing steerable devices, such as those using shape memory alloy wires, face challenges with wide curvature radii, difficulty in assembly, wear-out issues, and limited bending ability, making them cumbersome and difficult to navigate through complex anatomies or tubes.

Innovation Solution

An elongated steerable device with a flexible member and a shape memory alloy wire secured at one extremity, activated by an actuator, allowing for a curvature angle of 0 to 360°, featuring a U-shaped configuration for enhanced strength and ease of assembly, and incorporating elastic elements for stability and precise control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If shape memory alloy wires are used with low contraction rate (below 8%), then the device structure is simple, but the curvature radius is wide and bending ability is limited

Engineering Contradiction:
Improvedevice structureVSAvoidbending ability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies curvature by pre-forming the shape memory alloy wire into a U-shape configuration with a predetermined curvature radius. When activated, the wire achieves a high curvature angle (90° to 180°) by returning to its memorized shape, enabling tight bending without requiring high contraction rate. This resolves the contradiction by using geometric curvature design rather than relying solely on material contraction properties.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If shape memory alloy wires are crimped at both extremities, then the wire is firmly maintained, but the assembly is difficult and wear-out occurs quickly

Engineering Contradiction:
Improvewire fixationVSAvoidassembly difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts the crimping operation from one end of the wire and eliminates it entirely by securing the shape memory alloy wire at only one extremity (the apex of the U-shape) to the elongated flexible member. The other extremity remains free, simplifying assembly while maintaining reliable fixation through the single securement point combined with the wire's elastic properties.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If high curvature angle (90° to 180°) is achieved, then navigation in tortuous conducts is improved, but the device requires stronger actuation force

Engineering Contradiction:
Improvenavigation capabilityVSAvoidactuation force
Core Design Contradiction:
Adaptability or versatilityVSForce

Solution Approach 1:

The patent applies preliminary action by pre-memorizing the desired curved configuration in the shape memory alloy wire during manufacturing. The wire is trained to return to this predetermined U-shape with high curvature angle when heated, eliminating the need for real-time high-force actuation. The geometric design and pre-conditioning of the material enable high curvature achievement with minimal activation force.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides improved navigation and handling, enabling access to hard-to-reach locations with high curvature angles, reducing the need for exchange guides and ensuring durability through controlled activation of the shape memory alloy wire.

Implementation Method 1

at least one shape memory alloy wire presenting at least one activable zone and secured to the distal extremity of the elongated flexible member, an actuator configured to activate the at least one shape memory alloy wire from the proximal extremity of the elongated flexible member

Methodology Applied
Scientific EffectShape memory alloy effect: Shape Memory Alloy

Data Source

PatentEP4653038A1Elongated steerable device with determined curvature
Publication Date: 2025.11.26 BASECAMP VASCULAR
  • EP4653038A1 patent drawingFigure 1~3
  • EP4653038A1 patent drawingFigure 4~6
  • EP4653038A1 patent drawing

AI summary

The invention relates to an elongated steerable device for guiding a catheter or an endoscope comprising an elongated flexible member, at least one shape memory alloy wire (16) presenting at least one activable zone, and an actuator configured to activate the at least one shape memory alloy wire, wherein the activable zone (17) of the at least one shape memory alloy wire (16) is configured to present a resting configuration and an activated configuration, the activated configuration displaying at least one predetermined curvature (C1, C2), wherein the activable zone (17) of the at least one shape memory alloy wire (16) is configured to adopt the activated configuration when activated by the actuator, thus inducing the predetermined curvature (C1, C2) to the distal extremity (12D) of the elongated flexible member (12).