Shape Sensor with Pre-Set Perturbations for Surgical Kinematic Chain

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Solution Overview

Problem

Existing minimally-invasive surgical instruments face challenges in accurately determining the relative pose information of links in a kinematic chain, which is crucial for precise surgical maneuvers, as current shape-sensing technologies often rely on complex bend sensing methods that are prone to errors and require guesswork about the shape and orientation of the kinematic chain.

Innovation Solution

Incorporating a shape-sensing segment with pre-set perturbations within the kinematic chain, such as optical fiber with Fiber Bragg Gratings, that provide shape information to determine relative partial-pose information, including displacement, angle, and three-dimensional position and orientation of links, without needing to sense bends directly, using interrogators and processors to analyze the shape data and generate accurate pose information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If complex bend sensing methods are used to determine joint angles and link positions, then measurement capability is provided, but measurement precision deteriorates due to errors and guesswork about shape and orientation

Engineering Contradiction:
Improvejoint angle and link position determination accuracyVSAvoidshape sensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-setting known perturbations (bends, curves, or shape changes) at specific locations along the optical fiber before insertion into the kinematic chain. These predetermined geometric features serve as reference markers that simplify the sensing process. When the fiber moves with the kinematic chain, the interrogator detects changes in the positions and orientations of these pre-set perturbations, enabling direct calculation of joint angles and link positions without complex bend sensing algorithms or guesswork about the overall fiber shape.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If pre-set perturbations are incorporated in the shape-sensing segment, then measurement precision improves for relative pose information, but device complexity increases due to additional components and setup

Engineering Contradiction:
Improverelative partial-pose information accuracyVSAvoidshape sensor configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies copying by creating simplified reference copies of geometric features (perturbations) along the optical fiber. Instead of measuring the complete complex three-dimensional shape of the fiber, the system uses these copied geometric markers as proxies for position and orientation measurement. The interrogator only needs to detect the positions and orientations of these simplified perturbation features rather than reconstructing the entire fiber geometry, thereby improving measurement precision while managing device complexity.

Inventive Principle:
Principle #26Copying

3Loss of information

If direct bend sensing is used without pre-set perturbations, then device complexity is reduced, but loss of information occurs regarding accurate shape and orientation data

Engineering Contradiction:
Improveshape and orientation data accuracyVSAvoidshape sensor structure
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-setting known perturbations (bends, curves, or shape changes) at specific locations along the optical fiber before insertion into the kinematic chain. These predetermined geometric features serve as reference markers that simplify the sensing process. When the fiber moves with the kinematic chain, the interrogator detects changes in the positions and orientations of these pre-set perturbations, enabling direct calculation of joint angles and link positions without complex bend sensing algorithms or guesswork about the overall fiber shape.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise determination of joint angles and link positions within the kinematic chain, providing accurate feedback to surgeons without relying on assumptions about the shape and orientation, enhancing the precision and reliability of minimally-invasive surgical systems.

Implementation Method 1

optical fiber shape sensors operate via optical time domain reflectometry (OTDR) or via optical frequency domain reflectometry (OFDR)

Methodology Applied
Scientific EffectOptical time domain reflectometry:

Implementation Method 2

optical fiber shape sensors operate via optical time domain reflectometry (OTDR) or via optical frequency domain reflectometry (OFDR)

Methodology Applied
Scientific EffectOptical frequency domain reflectometry:

Implementation Method 3

Scattering mechanisms that have been used include Rayleigh scattering, Raman scattering, Brillouin scattering, and Fluorescence scattering

Methodology Applied
Scientific EffectRayleigh scattering: Rayleigh Scattering

Implementation Method 4

Scattering mechanisms that have been used include Rayleigh scattering, Raman scattering, Brillouin scattering, and Fluorescence scattering

Methodology Applied
Scientific EffectRaman scattering:

Implementation Method 5

Scattering mechanisms that have been used include Rayleigh scattering, Raman scattering, Brillouin scattering, and Fluorescence scattering

Methodology Applied
Scientific EffectBrillouin scattering: Brillouin Scattering

Implementation Method 6

Scattering mechanisms that have been used include Rayleigh scattering, Raman scattering, Brillouin scattering, and Fluorescence scattering

Methodology Applied
Scientific EffectFluorescence scattering:

Implementation Method 7

Fiber Bragg Gratings and the Kerr effect have also been used in shape-sensing sensors

Methodology Applied
Scientific EffectFiber Bragg Gratings: Bragg Diffraction

Implementation Method 8

Fiber Bragg Gratings and the Kerr effect have also been used in shape-sensing sensors

Methodology Applied
Scientific EffectKerr effect: Kerr Effect

Implementation Method 9

electromagnetic fields have been used in combination with sensors mounted on an endoscope to determine a position of an endoscope

Methodology Applied
Scientific EffectElectromagnetic fields: Electromagnetic Induction

Implementation Method 10

the changes in resistance of a piezoresistive flexible shape sensor have been used to measure shape changes

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Data Source

PatentUS8957367B2Shape sensor contained in a link of a kinematic chain with at least one pre-set perturbation and method to sense relative partial-pose information using the shape sensor
Publication Date: 2015.02.17 INTUITIVE SURGICAL OPERATIONS INC
  • US8957367B2 patent drawing
  • US8957367B2 patent drawing
  • US8957367B2 patent drawing

AI summary

A shape-sensing segment traverses through at least a portion of a kinematic chain of a tele-operated slave surgical instrument in a tele-operated minimally-invasive surgical system. The shape-sensing segment includes a pre-set perturbation. Shape information from the pre-set perturbation allows determination of relative partial-pose information for at least one link in the kinematic chain.