Shape Shifting Foil Leading Edge Rotation Mechanism

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Solution Overview

Problem

Existing fluid foils require complex mechanical systems and expensive materials to alter their shape, leading to increased weight, expense, and induced drag forces due to gaps in their contours.

Innovation Solution

A shape-shifting fluid foil design featuring a spar, axle, and skin structure where the leading edge structure rotates, causing the skin to slide and change the fluid foil's shape, reducing the need for flaps or ailerons and minimizing drag by adjusting the angle of attack and camber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional flaps, ailerons, and trim tabs are used to alter foil shape, then lift and drag characteristics can be changed, but device complexity and weight increase

Engineering Contradiction:
Improvelift and drag characteristicsVSAvoidmechanical systems
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The foil employs a dynamic membrane structure that can continuously change its camber and shape in response to fluid flow conditions. The membrane is tensioned by cables or springs and can be actively controlled to adjust its curvature, allowing the foil to adapt its aerodynamic characteristics without complex mechanical assemblies like traditional flaps or ailerons

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention replaces complex mechanical control systems with a more elegant cable-tensioned membrane structure. Instead of using multiple moving parts, hinges, and actuation mechanisms, the design uses tensioned cables to control the membrane's shape, significantly reducing mechanical complexity while maintaining adaptability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If shape memory alloy wires are used to alter foil shape, then shape changing is achieved, but expense and material cost increase

Engineering Contradiction:
Improveshape changingVSAvoidmaterial cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The invention changes the physical parameters of conventional materials (such as the elastic properties of the membrane and tension characteristics of cables) to achieve shape morphing. By carefully selecting materials with appropriate elastic moduli and tension characteristics, the system achieves adaptive shape changing using inexpensive, readily available materials rather than expensive shape memory alloys

Inventive Principle:
Principle #35Parameter changes

3Force

If high camber and large angle of attack are used for slow fluid speed, then lift is increased, but drag force increases

Engineering Contradiction:
ImproveliftVSAvoiddrag force
Core Design Contradiction:
ForceVSObject-generated harmful factors

Solution Approach 1:

The membrane structure dynamically adjusts its camber based on fluid flow conditions. At low speeds, the membrane adopts a higher camber configuration to maximize lift, while at higher speeds, the membrane automatically or actively reduces its camber to minimize drag. This dynamic adaptation allows the foil to optimize its performance across a wide range of operating conditions

Inventive Principle:
Principle #15Dynamics

4Ease of manufacture

If static foil design is used, then manufacturing is simpler, but adaptability to different fluid speeds and densities is reduced

Engineering Contradiction:
Improvefoil constructionVSAvoidfluid speed and density operation
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The foil incorporates a dynamic membrane that can change its geometric parameters (camber, thickness distribution) in response to varying fluid conditions. This allows a single foil design to effectively operate across a wide range of fluid speeds and densities, eliminating the need for multiple static foil designs or complex adjustment mechanisms

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9944356B1Shape shifting foils
Publication Date: 2018.04.17 WIGLEY ALEXANDER T
  • US9944356B1 patent drawing
  • US9944356B1 patent drawing
  • US9944356B1 patent drawing

AI summary

A shape shifting foil alters the shape of a fluid foil contour by rotating a leading edge structure. A skin that forms the fluid foil contour is at least partially attached to the leading edge structure, and is wrapped around the leading edge structure so two edges of the skin form the trailing edge of the fluid foil. The two edges forming the trailing edge slide with respect to one another, thereby permitting the skin to shift when the leading edge structure is rotated.