Shape Shifting Orthotic Sole with Pressure Sensing

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Solution Overview

Problem

Conventional shoe inserts provide passive and inadequate foot support, failing to adjust support based on movement and placement, leading to discomfort and potential foot pain during activities.

Innovation Solution

A shoe with a built-in shape shifting orthotic sole, featuring a shape changing layer connected to a sensing layer and a power source and circuitry unit, which adjusts support settings based on pressure measurements and communicates with a mobile device for data recording and adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional passive shoe inserts are used, then manufacturing is simple and cost-effective, but foot support is inadequate and does not adjust to movement

Engineering Contradiction:
Improvefoot support adjustmentVSAvoidinsert structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by transforming the static, passive insert into a dynamic system that actively adjusts its properties. The shape memory polymer layer changes its mechanical characteristics in response to stimuli from the sensing layer, enabling the insert to adapt its support properties based on real-time foot movement and pressure conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback through the sensing layer that continuously monitors foot pressure and movement, transmitting this information to the shape memory polymer layer. This closed-loop feedback system enables the insert to respond automatically to changing foot conditions, adjusting support levels without user intervention.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If shape shifting orthotic sole with sensing layer is implemented, then foot support adapts to movement and placement, but device complexity increases

Engineering Contradiction:
Improvesupport adjustment to movementVSAvoidlayer structure and electronics
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent utilizes parameter changes by employing a shape memory polymer layer that alters its physical properties (shape, rigidity, or softness) in response to external stimuli. The sensing layer detects changes in foot parameters (pressure, position, movement) and triggers corresponding changes in the polymer's mechanical parameters, enabling dynamic adaptation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies composite materials by combining the shape memory polymer layer with the sensing layer and control system. This composite structure integrates multiple functional materials that work together: the sensing layer detects conditions, the control system processes information, and the shape memory polymer executes the response, creating a unified adaptive system.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If constant feedback and automatic adjustment are provided, then foot comfort is enhanced, but energy consumption increases

Engineering Contradiction:
Improveautomatic support adjustmentVSAvoidpower source consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic action by implementing time-based control strategies where the system adjusts support parameters at specific intervals or in response to periodic foot movement patterns. This allows the system to provide necessary adjustments while remaining in a low-power state during periods of minimal activity, reducing overall energy consumption.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent implements self-service through the automatic adjustment mechanism that operates autonomously based on sensing layer input. The system self-regulates support levels without requiring external control or continuous user input, minimizing the need for high-power processing and communication functions, thereby reducing energy consumption.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The shape shifting orthotic sole provides constant feedback and active support, reducing foot pain and discomfort by automatically adjusting to different activities and environments, enhancing foot comfort and support.

Implementation Method 1

the at least one shape changing layer having an at least one shape changing polymer region; the at least one shape changing polymer region providing for an at least one support setting

Methodology Applied
Scientific EffectShape memory polymer: Shape Memory Polymer

Implementation Method 2

the power source and circuitry unit receives an at least one pressure measurement from the at least one region of the at least one sensing layer

Methodology Applied
Scientific EffectPressure sensing: Piezoresistive Effect

Data Source

PatentUS11122851B2Shoes with shape shifting orthotic soles
Publication Date: 2021.09.21 THE WINGER GRP LLC
  • US11122851B2 patent drawing
  • US11122851B2 patent drawing
  • US11122851B2 patent drawing

AI summary

A shape shifting orthotic sole having a cushioning layer, shape changing layer, and a sensing layer in communication, the shape changing layer and sensing layer communicatively coupled with a power source and circuitry unit which provides for default and evolving settings, and automatic and manual support settings for the shape changing region as a result of input from the sensing layer. The shape shifting orthotic sole may communicate with a cellular device and other device able to maintain mobile applications, and an IOT Health Monitoring Device during the operation of the shape shifting orthotic sole.