A method for making a support for supporting a neonate

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Solution Overview

Problem

Current neonate positioning systems in incubators and carriers are inadequate as they fail to provide consistent comfort and proper positioning, leading to discomfort and respiratory issues due to lack of stiffness and adjustability, while also requiring sufficient space for lung development.

Innovation Solution

A neonate positioning device with a backbone made of a stiff yet pliable material, such as an aliphatic compound or a combination of elastomers and silicone, that can be shaped and adjusted to conform to the neonate's needs, providing support and encouraging healthy bone and muscle growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a stiff support structure is used to maintain positioning and resist neonate movement, then positioning stability is improved, but the support becomes difficult to adjust and conform to specific neonate needs

Engineering Contradiction:
Improvepositioning stabilityVSAvoidadjustability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The support structure utilizes temperature-dependent parameter changes in the aliphatic compound material. At room temperature, the material maintains high stiffness for stable positioning. When heated to near body temperature, the material becomes soft and pliable, allowing easy adjustment and conforming to the neonate's body shape. This temperature-based parameter change resolves the contradiction between stability and adjustability.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If multiple separate positioning components are used to provide comprehensive support, then positioning precision is improved, but device complexity increases

Engineering Contradiction:
Improvepositioning precisionVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention merges multiple positioning functions into a single integrated support structure. The contoured design combines head support, back support, limb positioning, and chest support into one unified component made of temperature-responsive material. This single structure provides comprehensive positioning precision that would otherwise require multiple separate components, thereby resolving the contradiction between positioning precision and device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution offers a customizable support that maintains neonate comfort and proper positioning, resisting movement while allowing for easy adjustment and promoting healthy growth, while ensuring adequate space for respiration.

Implementation Method 1

A heated aliphatic layer is poured over the body portion. The aliphatic layer is cooled.

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 2

A bottom portion of a silicone layer is molded into a container-like shape.

Methodology Applied
Scientific EffectMolding:

Data Source

PatentEP3270739B1A method for making a support for supporting a neonate
Publication Date: 2021.06.23 KONINKLIJKE PHILIPS NV
  • EP3270739B1 patent drawingFigure 1~2
  • EP3270739B1 patent drawingFigure 3
  • EP3270739B1 patent drawingFigure 4A~4C

AI summary

A support (10) for supporting a neonate is provided. The support (10) includes a body portion (12) including a shapeable material (16). The body portion (12) is configured for adjustment during use. A silicone layer (14) surrounds the body portion (12). The body portion (12) is(i) sufficiently pliable to enable adjustment thereof to conform to a shape of the neonate upon application of a stimulus (24) to the body portion (12),and (ii) sufficiently stiff to provide support for, and resist movements of, the neonate in the absence of the stimulus (24).