Shaped Cartridge Dispensing via Asymmetric Geometric Interfaces

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Solution Overview

Problem

Existing chemical product dispensing systems lack the ability to accurately differentiate and dispense various types of concentrated chemical products, leading to potential incorrect loading and dispensing of incompatible products, which can result in improper dilution and usage.

Innovation Solution

A dispensing system featuring shaped dispensing cartridges and receptacles with geometrically compatible cross-sections to ensure correct matching and prevent incorrect loading, using various geometric shapes such as hexagonal, cylindrical, and notched designs to correspond with specific types of chemical product concentrates, thereby ensuring accurate dispensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional dispensing systems are used without geometric differentiation, then device complexity is reduced, but reliability deteriorates due to inability to prevent incorrect product loading

Engineering Contradiction:
Improveprevention of incorrect product loadingVSAvoidgeometric differentiation of cartridges and receptacles
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by giving each cartridge and its corresponding receptacle a unique geometric cross-section shape. This asymmetric design ensures that only the correct cartridge type can be loaded into the correct receptacle, preventing incorrect product loading while maintaining system reliability.

Inventive Principle:
Principle #4Asymmetry

2Manufacturing precision

If geometrically shaped receptacles are implemented, then manufacturing precision is improved for accurate product dispensing, but device complexity increases due to multiple shaped components

Engineering Contradiction:
Improveaccuracy of product dispensingVSAvoidnumber of geometrically shaped components
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Each receptacle is designed with a specific asymmetric geometric shape that corresponds to its designated cartridge type. This ensures that only cartridges with matching geometric profiles can be properly inserted and dispensed, thereby improving manufacturing precision for accurate product dispensing while using a manageable number of shaped components.

Inventive Principle:
Principle #4Asymmetry

3Adaptability or versatility

If multiple shaped cartridges are used for different product types, then adaptability is improved, but ease of operation deteriorates due to need to identify correct shapes

Engineering Contradiction:
Improveability to dispense various chemical product typesVSAvoidsimplicity of loading correct cartridge
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The asymmetric geometric design of cartridges and receptacles provides inherent visual and tactile differentiation, making it easy for operators to identify and select the correct cartridge type for each receptacle. This improves ease of operation while maintaining the system's adaptability to handle multiple chemical product types.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS10569286B2Shaped cartridge dispensing systems
Publication Date: 2020.02.25 ECOLAB USA INC
  • US10569286B2 patent drawing
  • US10569286B2 patent drawing
  • US10569286B2 patent drawing

AI summary

Dispensing systems utilize shaped cartridges to dispense one or more different types of chemical product concentrates. The chemical product concentrates may include, for example, tablets, capsules, encapsulated pellets or loose powders, or any other unit dose form factor. The chemical product concentrates may also include loose pellets or loose powders, or any other form of chemical product concentrate. The chemical product concentrates are dispensed from a plurality of shaped dispensing cartridges having different geometrically shaped cross-sections. Each cross-sectional shape may correspond to a different type of chemical product concentrate. Dispensing units include one or more shaped receptacles, each having a different geometrically shaped cross-section sized to receive a geometrically compatible one of the shaped dispensing cartridges. The dispensing units may further include shaped dispensing fitments sized to receive a geometrically compatible neck of a product container.