Shaped Detergent with PVP and Bleach Catalyst

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Solution Overview

Problem

Conventional machine dishwashing detergents face challenges in achieving effective cleaning and rinsing performance, particularly at low temperatures (50 °C or below) and in short-duration cycles, especially when dealing with bleachable stains like tea stains.

Innovation Solution

The use of shaped dishwashing detergents containing polyvinylpyrrolidone particles and a bleach catalyst, which are designed to improve cleaning performance by facilitating disintegration and enhancing bleaching action, even in low-temperature and short-cycle processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional machine dishwashing detergents are used, then cleaning performance is achieved, but cleaning effectiveness deteriorates in low-temperature cycles (50°C or below) and short-duration processes

Engineering Contradiction:
Improvewashing temperatureVSAvoidcleaning effectiveness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the chemical parameters of the detergent by incorporating polyvinylpyrrolidone particles with specific particle sizes (100-150 μm) and using enhanced bleach catalyst systems. These parameter changes allow the detergent to maintain effective cleaning performance at lower temperatures (50°C or below) and in shorter washing cycles, resolving the contradiction between temperature reduction and cleaning effectiveness maintenance.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If washing time is reduced to create short-duration cleaning processes, then productivity increases, but cleaning performance deteriorates

Engineering Contradiction:
Improvewashing speedVSAvoidcleaning performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The polyvinylpyrrolidone particles are incorporated into the detergent formulation in advance to prepare the cleaning system for rapid action. These particles facilitate faster disintegration and release of cleaning agents, enabling effective cleaning performance to be achieved in reduced time periods (60 minutes or less), thus resolving the contradiction between washing speed and cleaning performance.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If polyvinylpyrrolidone particles are added to enhance disintegration, then cleaning performance improves, but device complexity increases

Engineering Contradiction:
Improvecleaning performanceVSAvoiddetergent composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The polyvinylpyrrolidone particles serve multiple functions simultaneously: they act as disintegration aids to break down the detergent matrix, provide cleaning enhancement through their polymer structure, and facilitate the release of bleach catalysts. This multi-functionality allows the detergent composition to maintain improved cleaning performance without proportionally increasing complexity, as one additive performs multiple roles in the cleaning system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination of polyvinylpyrrolidone particles and bleach catalysts in shaped detergents significantly enhances cleaning performance, particularly for bleachable stains, by ensuring effective disintegration and improved bleaching action, even in low-temperature and short-duration washing cycles.

Implementation Method 1

the combination of the polyvinylpyrrolidone particles with anionic polymers also made it possible to improve the cleaning performance

Methodology Applied
Scientific EffectDisintegration:

Implementation Method 2

at least one bleach catalyst... significantly enhances cleaning performance, particularly for bleachable stains, by ensuring effective disintegration and improved bleaching action

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentEP3778847A1Dishwasher detergent granules
Publication Date: 2021.02.17 HENKEL KGAA
  • EP3778847A1 patent drawing
  • EP3778847A1 patent drawing

AI summary

The present application describes machine dishwashing detergents in the form of molded bodies containing polyvinylpyrrolidone particles and at least one bleaching catalyst, as well as machine dishwashing processes using these molded bodies and the use of these molded bodies for removing soiling during machine dishwashing.