Shaped Glass Covers With Relief Patterns For Electronic Devices

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Solution Overview

Problem

Existing methods for forming glass covers for electronic devices are inefficient in creating shaped glass sheets with precise openings, often requiring serial processing and difficulty in forming multiple openings of different sizes and shapes.

Innovation Solution

A method involving positioning a glass sheet on a shaped mold, applying pressure or vacuum to conform it, cooling to form a shaped glass sheet, and then removing high relief portions using grinding or cutting techniques to create openings, allowing for the formation of perforated glass sheets that can be used as covers for electronic devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If existing methods are used to form glass covers with openings, then the glass covers can be produced, but the processing efficiency is low and it is difficult to form multiple openings of different sizes and shapes

Engineering Contradiction:
Improveprocessing efficiencyVSAvoiddifficulty in forming multiple openings
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by first forming a relief pattern on the glass sheet that corresponds to the desired opening locations and shapes, before actually removing material to create the openings. The relief portions are formed in advance as guide structures that define where openings should be created, enabling efficient subsequent processing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses the relief portions as intermediary structures that mediate between the design specification for openings and the final opening configuration. These relief portions serve as temporary guide structures that facilitate the formation of multiple openings of different sizes and shapes by providing a pre-established pattern that guides the opening formation process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If serial processing is used to create shaped glass sheets, then openings can be formed, but the production process is inefficient

Engineering Contradiction:
Improveproduction efficiencyVSAvoidprocessing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent merges multiple processing operations into a single integrated process. By forming the relief pattern and subsequent openings in a coordinated sequence rather than as separate serial operations, the method reduces total processing time and improves production efficiency. The relief portions and openings are created in an integrated workflow rather than through multiple discrete steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent maintains continuity of useful action by ensuring that the formation of relief portions and subsequent openings occurs in a continuous, coordinated process without unnecessary interruptions or idle time. The methodology enables seamless transition from relief formation to opening creation, maximizing the utilization of processing equipment and minimizing downtime between operations.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the efficient production of glass covers with varied openings, improving processing efficiency and allowing for the creation of covers with enhanced structural integrity and tactile appeal.

Implementation Method 1

The glass sheet may be heated to a transition temperature of the glass material

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 2

cooled, thereby forming the contoured sheet

Methodology Applied
Scientific EffectThermal cooling: Cooling

Data Source

PatentUS11419231B1Forming glass covers for electronic devices
Publication Date: 2022.08.16 APPLE INC
  • US11419231B1 patent drawing
  • US11419231B1 patent drawing
  • US11419231B1 patent drawing

AI summary

A cover for an electronic device includes a glass cover defining a substantially planar first surface, a substantially planar second surface opposite the first surface, an opening extending through the glass cover, and a raised wall surrounding the opening and defining a portion of an interior surface of the opening.