Shaped Waveform Acoustic Interrogation for Multiphase Fluid Measurement

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Solution Overview

Problem

Current methods for measuring multiphase fluids, such as magnetic flow meters and acoustic tomography, are complex, error-prone, and impractical for regular use due to their inability to accurately measure three-phase measurements without separating components, leading to significant cost and safety issues.

Innovation Solution

The development of an apparatus and method using shaped waveform interrogation, which involves transmitting and receiving acoustic waves with predetermined frequency content and duration to determine properties of multiphase materials non-invasively, allowing for accurate measurement of gas volume fraction and composition without the need for deconvolution or complex signal processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional ultrasonic measurements use high frequency (1 MHz or above) transducers, then the wavelength is of the same order of magnitude as gas bubbles, but the signal is strongly scattered making measurements complicated and inaccurate

Engineering Contradiction:
Improvegas volume fraction measurement accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the frequency parameter from conventional high frequency (1 MHz or above) to low frequency (below 1 MHz, typically 20-500 kHz). This parameter change increases the wavelength to be much larger than gas bubble dimensions, fundamentally reducing scattering effects and eliminating the need for complex deconvolution signal processing while maintaining measurement accuracy

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If acoustic tomography uses high frequency ultrasonic transducer pairs arranged along the circumference, then gas content can be measured in a horizontal plane, but the system becomes complicated, computationally intensive, and error prone

Engineering Contradiction:
Improvegas content measurement capabilityVSAvoidtransducer arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex circumferential transducer array arrangement from the acoustic tomography system. By using only one or two transducers with low frequency waves, the system removes the computationally intensive reconstruction algorithms and error-prone multi-point measurements while retaining the ability to measure gas content

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the frequency parameter to below 1 MHz, which increases the wavelength to be much larger than gas bubbles. This parameter change allows accurate gas content measurement with simplified transducer arrangements, eliminating the need for complex circumferential arrays and computational reconstruction

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If Doppler measurements are used for multiphase fluids, then gas density must not be too high, but the measurement is limited and not applicable to all multiphase regimes

Engineering Contradiction:
Improveapplicability to different multiphase regimesVSAvoidmeasurement accuracy in high gas density
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent changes the frequency parameter to low frequency (below 1 MHz), which increases the wavelength to be much larger than gas bubbles. This enables the measurement system to handle high gas density conditions and various multiphase regimes (bubble flow, slug flow, churn flow, annular flow) that were not suitable for conventional high frequency Doppler measurements

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If conventional acoustic waves are used with duration greater than bubble transit time, then individual bubbles affect the measurement, but it is not possible to integrate results for accurate gas volume fraction

Engineering Contradiction:
Improvegas volume fraction accuracyVSAvoidacoustic wave duration
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The patent changes the frequency parameter to low frequency (below 1 MHz), which increases the wavelength to be much larger than gas bubbles. This parameter change allows the use of longer duration acoustic waves without individual bubble interference, enabling proper signal integration for accurate gas volume fraction measurement

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient, accurate, and cost-effective measurement of multiphase fluid properties, reducing equipment costs and operational complexity while providing real-time monitoring capabilities.

Implementation Method 1

transmitting, from one or more transmitting transducers through a multiphase material, to one or more receiving transducers, an acoustic wave having a shaped waveform

Methodology Applied
Scientific EffectAcoustic wave transmission: Sound

Implementation Method 2

an acoustic wave having a shaped waveform and comprising predetermined frequency content, a duration of the acoustic wave being less than a threshold duration

Methodology Applied
Scientific EffectWaveform interrogation: Acoustics

Data Source

PatentUS11567038B2Apparatus and method for shaped waveform interrogation
Publication Date: 2023.01.31 TRIAD NATIONAL SECURITY LLC
  • US11567038B2 patent drawing
  • US11567038B2 patent drawing
  • US11567038B2 patent drawing

AI summary

Described are an apparatus, computer program product, and associated methods for shaped waveform acoustic interrogation of substances and materials to determine one or more properties of the materials or substances. In some embodiments, a shaped waveform is formed by summing two or more different waveforms and an acoustic wave is generated according to the shaped waveform. The acoustic wave is transmitted by one or more transmitting transducers through the substance or material and received by one or more receiving transducers. The shaped waveform acoustic wave can have a duration or a period that is less than about 20 μs and can comprise predetermined frequency content. Characteristics of the shaped waveform acoustic wave, as received at the receiving transducer(s), including characteristics such as amplitude, frequency, time of flight, etc., can be associated with said one or more properties of the substance or material to provide for real-time monitoring of these properties.