Shared DC Bus Charging for Concurrent EV Voltage Matching

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Solution Overview

Problem

The existing electric vehicle charging infrastructure faces challenges due to the limited charging capacity of individual dispensers, which requires large and expensive power converters, making the systems complex, costly, and difficult to build.

Innovation Solution

A system and method for electric vehicle charging that utilizes a shared DC power converter and a DC Bus with multiple voltage lines, controlled by a charging system controller, allowing multiple electric vehicles to be charged simultaneously by adjusting the voltage of the DC Bus to match the target inlet voltage of each vehicle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If large power converters are provided for each dispenser to provide high current and regulate voltage, then charging capacity is improved, but device complexity and cost increase

Engineering Contradiction:
Improvecharging capacityVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines multiple power conversion functions into a single shared DC power converter that serves multiple charging dispensers. This centralized approach eliminates the need for separate large power converters at each dispenser, reducing overall system complexity while maintaining high charging capacity through the shared resource.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shared DC power converter is designed to serve multiple charging dispensers simultaneously, making it a universal component that performs the power conversion function for the entire charging station rather than requiring dedicated converters for each dispenser.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If large power converters are provided for each dispenser to provide high current and regulate voltage, then charging capacity is improved, but manufacturing cost increases

Engineering Contradiction:
Improvecharging capacityVSAvoidmanufacturing cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent combines multiple power conversion functions into a single shared DC power converter that serves multiple charging dispensers. This centralized approach eliminates the need for separate large power converters at each dispenser, reducing overall system complexity while maintaining high charging capacity through the shared resource.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If individual power conversion systems are used for each dispenser, then charging independence is improved, but system complexity increases

Engineering Contradiction:
Improvecharging independenceVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the charging station into multiple independent charging dispensers that share a common power conversion system. Each dispenser can independently connect to and charge vehicles, but they all draw power from and communicate with the centralized DC power converter through the DC bus, reducing complexity while maintaining operational independence.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The DC bus acts as an intermediary between the shared DC power converter and multiple charging dispensers. It enables power and control signal transmission between the centralized converter and distributed dispensers, allowing independent operation of each dispenser while sharing the power conversion resource.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient and cost-effective charging of multiple electric vehicles by minimizing the need for individual power conversion systems, reducing complexity and costs, while ensuring safe and compatible charging parameters for each vehicle.

Implementation Method 1

A DC power converter is included

Methodology Applied
Scientific EffectPower conversion:

Data Source

PatentUS20250121728A1Bidirectional concurrent charging system
Publication Date: 2025.04.17 FORTMANN GUSTAVO ADOLFO
  • US20250121728A1 patent drawing
  • US20250121728A1 patent drawing
  • US20250121728A1 patent drawing

AI summary

An electric vehicle charging system includes a charging system controller having a processor and computer-readable memory, and a DC power converter. A DC Bus has at least a positive and a negative set of voltage lines. At least two charging dispensers are in electrical communication with the DC power converter along the DC Bus. Each of the at least two charging dispensers is electrically connectable to an electric vehicle. The charging system controller is configured to: acquire a target inlet voltage requested by a first chargeable electric vehicle; acquire a target inlet voltage requested by at least one subsequent chargeable electric vehicle; control a voltage of the DC Bus to correspond to the target inlet voltage requested by at least one chargeable electric vehicle; and connect a chargeable electric vehicle having a target inlet voltage corresponding to the voltage of the DC Bus, thereby enabling charging or discharging.