Shared DC Bus Conveyance Path for Regenerative Power Handling

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Solution Overview

Problem

Conventional conveyance systems face challenges in efficiently processing regenerative power due to the need for multiple energy storage assemblies at undefined deceleration points, leading to increased system size and cost.

Innovation Solution

A conveyance system with a common direct-current bus connecting multiple conveyance path units, allowing regenerative power supply across units where the carrier has not entered, thereby managing power distribution and consumption efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If energy storage assemblies are installed at all points where the carrier may decelerate, then regenerative power can be appropriately processed, but the system size and production cost increase

Engineering Contradiction:
Improveregenerative power processing capabilityVSAvoidsystem size
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple energy storage assemblies into a single shared energy storage assembly that serves the entire conveyance path. Instead of having separate energy storage assemblies at each deceleration point, one assembly is strategically positioned to collect regenerative power from multiple carriers decelerating at different locations along the path, thereby reducing the total number of assemblies while maintaining regenerative power processing capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single energy storage assembly performs multiple functions: it collects regenerative power from carriers decelerating at various points along the conveyance path, stores energy for multiple carriers, and supplies power to multiple drive units. This multi-functional approach replaces the conventional single-function approach where each energy storage assembly serves only one specific deceleration point

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If energy storage assemblies are installed at all points where the carrier may decelerate, then regenerative power can be appropriately processed, but the production cost increases

Engineering Contradiction:
Improveregenerative power processing capabilityVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines multiple energy storage assemblies into a single shared energy storage assembly that serves the entire conveyance path. Instead of having separate energy storage assemblies at each deceleration point, one assembly is strategically positioned to collect regenerative power from multiple carriers decelerating at different locations along the conveyance path, thereby reducing the total number of assemblies while maintaining regenerative power processing capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single energy storage assembly performs multiple functions: it collects regenerative power from carriers decelerating at various points along the conveyance path, stores energy for multiple carriers, and supplies power to multiple drive units. This multi-functional approach replaces the conventional single-function approach where each energy storage assembly serves only one specific deceleration point

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively processes regenerative power without the need for extensive energy storage assemblies, reducing system size and cost while maintaining efficient operation.

Implementation Method 1

a drive unit to be supplied with power from the direct-current bus to thereby generate motive power for moving the conveyance body

Methodology Applied
Scientific EffectElectromagnetic conversion: Linear Motor

Implementation Method 2

one or at least one of two or more of the conveyance path units which the conveyance body has not entered executes regenerative power supply for supplying regenerative power generated in the plurality of conveyance path units to the drive unit

Methodology Applied
Scientific EffectRegenerative braking: Electromagnetic Induction

Data Source

PatentUS12362694B2Conveyance system
Publication Date: 2025.07.15 MITSUBISHI ELECTRIC CORP
  • US12362694B2 patent drawing
  • US12362694B2 patent drawing
  • US12362694B2 patent drawing

AI summary

A conveyance system includes a plurality of conveyance path units constituting a conveyance path on which a conveyance body moves, and each connected to a common direct-current bus. A conveyance path unit that is each of the plurality of conveyance path units includes a drive unit supplied with power from the direct-current bus to thereby generate motive power for moving the conveyance body. Among the plurality of conveyance path units, one or at least one of two or more of the conveyance path units which the conveyance body has not entered executes regenerative power supply for supplying the drive unit with regenerative power generated in the plurality of conveyance path units.