Shared ESD Protection Circuit for Display Panel Test Area Reduction

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Solution Overview

Problem

Existing electrostatic discharge (ESD) protection circuits in display panels occupy a large fan-out area, complicating space utilization and manufacturing processes due to the need for different models for various tests.

Innovation Solution

An array substrate design with a non-display area incorporating a shared electrostatic protection circuit that connects test leads to signal lines and driving chip binding pads, allowing a single electrostatic protection circuit to serve both panel lighting and module lighting tests, reducing the need for separate circuits and minimizing fan-out area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If different models of ESD protection circuits are developed for different tests, then the ESD protection capability is improved, but the fan-out area and device complexity increase significantly

Engineering Contradiction:
ImproveESD protection capabilityVSAvoidfan-out area
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a universal ESD protection circuit that can handle both panel lighting tests and module lighting tests through a single circuit model. The circuit uses a standardized binding pad structure with test leads that can be configured for different test types, eliminating the need for multiple specialized ESD protection circuits while maintaining comprehensive protection capability across all test scenarios

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the previously separate ESD protection circuits for panel lighting and module lighting into a single integrated circuit. By combining the protection functions and using shared test leads and binding pads, the design reduces the overall fan-out area while ensuring both test types are protected against electrostatic discharge

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If different models of ESD protection circuits are developed for different tests, then the ESD protection capability is improved, but the manufacturing process complexity increases

Engineering Contradiction:
ImproveESD protection capabilityVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The universal ESD protection circuit design allows the manufacturing process to use a single standardized circuit model for both panel lighting and module lighting tests. This eliminates the need to fabricate, test, and quality-assure multiple different circuit models, significantly simplifying the manufacturing process while maintaining robust ESD protection

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If a single ESD protection circuit is shared for both tests, then the fan-out area is reduced, but the adaptability to different test models decreases

Engineering Contradiction:
Improvefan-out areaVSAvoidtest model adaptability
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic configuration system where the single ESD protection circuit can be adaptively configured for different test models through software control and configurable test lead connections. The circuit maintains physical compactness while achieving versatility through programmable test patterns and flexible signal routing that can accommodate both panel lighting and module lighting test requirements

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the manufacturing process by reducing the fan-out area and allowing a single electrostatic protection circuit to handle both tests, enhancing space utilization and protecting the drive chip effectively.

Implementation Method 1

the electrostatic protection circuit is configured to output an electrostatic current generated by the array substrate upon externally inputting a test signal and binding the drive chip

Methodology Applied
Scientific EffectElectrostatic discharge: Electrostatic Discharge

Data Source

PatentUS11296125B2Array substrate and display panel
Publication Date: 2022.04.05 HKC CORP LTD
  • US11296125B2 patent drawing
  • US11296125B2 patent drawing
  • US11296125B2 patent drawing

AI summary

An array substrate, comprises: a plurality of test leads correspondingly connected to a plurality of signal lines respectively through an electrostatic protection circuit; a plurality of driving chip binding pads, which are correspondingly connected to the plurality of test leads respectively through driving signal leads, and are configured to input a driving signal sent from a driving chip to the plurality of signal lines through the plurality of test leads; and the electrostatic protection circuit, which comprises a first connection terminal electrically connected to the plurality of test leads, and a second connection terminal electrically connected to the plurality of signal lines.