Shared-Inductor Buck-Boost Optimizer for PV Power Regulation

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Solution Overview

Problem

Photovoltaic power generation systems face challenges in operating photovoltaic panels at maximum power efficiency due to varying output voltages caused by factors like solar radiation and temperature, and existing technologies struggle to efficiently manage the conversion of DC voltages from multiple photovoltaic panels to AC power grid requirements.

Innovation Solution

A buck-boost optimizer system comprising inductorless buck stages and a boost stage, where each buck stage regulates the power output of individual photovoltaic modules independently and the boost stage boosts the combined output voltage using a single inductor, allowing for efficient power transfer and voltage regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If individual inductors are used in each buck stage, then power regulation precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepower regulation precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges the inductor components by having multiple buck stages share a common inductor instead of each stage having its own inductor. This reduces the total number of inductors from n (where n is the number of buck stages) to just one shared inductor, thereby reducing device complexity and cost while maintaining power regulation functionality through coordinated control of the buck stages.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shared inductor serves multiple functions simultaneously - it acts as the inductor for all buck stages and also provides the necessary energy storage and current smoothing for the entire system. This multi-functional design eliminates the need for duplicate inductor components in each buck stage, resolving the contradiction between precision and complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If multiple photovoltaic panels are operated independently, then maximum power extraction is improved, but system complexity increases

Engineering Contradiction:
Improvemaximum power extractionVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple independently controlled buck stages into a unified system that shares common components (inductor, controller). Each buck stage can still independently regulate power from its associated photovoltaic panel to achieve maximum power extraction, while the shared components reduce overall system complexity compared to fully independent designs.

Inventive Principle:
Principle #5Merging (Combining)

3Speed

If DC voltage is directly converted to AC, then conversion speed is improved, but power efficiency decreases

Engineering Contradiction:
Improveconversion speedVSAvoidpower efficiency
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent introduces an intermediate DC-DC conversion stage (buck stages) before the final DC-AC conversion. This preliminary action allows the system to first optimize the DC voltage levels and extract maximum power from photovoltaic panels, then proceed to AC conversion. The two-stage approach balances conversion speed with power efficiency by performing power optimization before the final conversion.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables photovoltaic panels to operate at or near maximum power points, optimizing power output and efficiently converting DC to AC power, while reducing costs and complexity by eliminating the need for individual inductors in each buck stage.

Implementation Method 1

the boost converter module... using only a single inductance

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Photovoltaic panels generate Direct Current (DC) voltages

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentEP3602765B1Multiple buck stage single boost stage optimizer
Publication Date: 2023.10.25 HUAWEI DIGITAL POWER TECH CO LTD
  • EP3602765B1 patent drawingFigure 1
  • EP3602765B1 patent drawingFigure 2A~2D
  • EP3602765B1 patent drawingFigure 2E

AI summary

Provided is technology for providing power, voltage, and/or current from a combination of DC power sources, such as photovoltaic modules or DC batteries. One aspect includes a buck-boost optimizer (110) having a number of inductorless buck stages (104) and a boost stage (106). The buck-boost optimizer (110) may be used within a power generation system. The combined output voltages of each of the buck stages (104) may be input to the boost stage (106). The boost stage (106) may have an inductor (208) that may serve as an energy storage device to boost a voltage, as well as to filter a signal from the buck stages (104). Thus, the buck-boost optimizer (110) may use a single inductor. Having a single inductor provides for a very efficient power generation system. Also, cost and size of components in the power generation system may be reduced.