Shared-Sheet Heat Pipe Assembly to Reduce Solar Collector Warping

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Solution Overview

Problem

The high manufacturing cost and risk of warping of heat pipes for solar collectors when connecting the cold parts to a conduit for transporting a heat transfer fluid due to temperature effects.

Innovation Solution

The reservoirs of at least two heat pipes are delimited by the same first and second sheets, with the cold parts partially fused together and the hot parts separate, allowing for hydraulic interconnection to form a single reservoir, and the sheets are preferably made of metallic materials like aluminum, with specific shapes and connections to enhance mechanical rigidity and heat exchange.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If each heat pipe is manufactured separately with individual reservoirs delimited by separate sheets, then manufacturing precision and structural integrity of each heat pipe is improved, but manufacturing cost increases and production time is extended

Engineering Contradiction:
Improvestructural integrity of heat pipeVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent merges multiple heat pipe reservoirs into a single common reservoir formed by first and second sheets, allowing multiple heat pipes to share the same fluid chamber. This combining approach reduces the number of separate components that need to be manufactured and assembled, thereby lowering production costs while maintaining the functional integrity of each heat pipe through individual hot parts and shared cold parts

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent segments the heat pipe structure into distinct hot parts and cold parts, with the hot parts remaining separate for individual solar collector integration while the cold parts converge to form a common reservoir. This segmentation allows each heat pipe to maintain its structural identity and thermal performance while benefiting from the cost savings of a shared reservoir structure

Inventive Principle:
Principle #1Segmentation

2Power

If the cold parts of heat pipes are connected to a conduit for transporting heat transfer fluid, then heat exchange efficiency is improved, but warping risk increases due to thermal expansion effects

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidwarping risk
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent merges multiple cold parts into a single integrated cold part structure that forms part of the common reservoir. This merging provides structural rigidity and stability, reducing the warping risk that would occur if each cold part were separately connected to the conduit. The unified cold part structure distributes thermal stresses more evenly while maintaining effective heat exchange with the conduit

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs different materials for the first and second sheets (potentially including metallic materials with appropriate thermal and mechanical properties) to create a composite structure that balances thermal conductivity for heat exchange with mechanical strength to resist warping. The material selection and configuration provide both heat transfer efficiency and structural stability under thermal loading conditions

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces manufacturing costs and minimizes the risk of warping by improving mechanical rigidity and heat exchange efficiency, while maintaining effective thermal performance.

Implementation Method 1

extending over a hot part for evaporation of the heat pipe fluid

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a cold part for condensation of the heat pipe fluid

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

each heat pipe being capable of being arranged in a respective solar collector

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Data Source

PatentEP2396606B1Heat pipe assembly for solar collectors
Publication Date: 2015.04.08 SOPHIA ANTIPOLIS ENERGIE DEV
  • EP2396606B1 patent drawingFigure 1
  • EP2396606B1 patent drawingFigure 2
  • EP2396606B1 patent drawingFigure 3

AI summary

The invention relates to a heat pipe assembly for solar collectors, including a plurality of heat pipes (54), each heat pipe (54) being suitable for being arranged in a respective solar collector and including a heat pipe fluid (58), a first and second sheet (62) locally fused together and defining a tank (64), the tank (64) containing the heat pipe fluid (58), extending over a hot portion (66) for the evaporation of the heat pipe fluid (58) and over a cold portion (68) for the condensation of the heat pipe fluid (58) and being formed by a gap between the two sheets (62). The tanks (64) of at least two heat pipes (54) are defined by a same first sheet and a same second sheet (62). The cold portions (68) are partially fused together in pairs while the hot portions (66) are disconnected.