Networked Control Timing Using Shared Timers for Coordinated Equipment

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Solution Overview

Problem

In control systems with multiple control devices connected to a network, synchronizing data collection and transmission timings between devices is challenging, leading to difficulties in coordinating the operation of equipment connected to different control devices, which affects processing precision and efficiency.

Innovation Solution

Implementing a control system where each control device has a synchronized timer for upper network communication and a separate timer for lower network communication, allowing data transmission timings to be synchronized across devices and equipment, enabling coordinated control of field equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple control devices execute control processing independently, then each control device can operate autonomously, but the timings for collecting input data and transmitting output data cannot be synchronized between control devices

Engineering Contradiction:
Improveautonomous operation of control devicesVSAvoidsynchronization of data collection and transmission timings
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent merges the timer functions across multiple control devices by having them share a common timer resource through network communication. Each control device accesses the same timer counter value, enabling synchronized timing decisions while maintaining independent control processing. This resolves the contradiction by combining the timing function while preserving operational independence.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a timer as an intermediary mechanism that mediates between independent control devices. The timer acts as a neutral reference that all control devices consult to make timing decisions, enabling synchronization without requiring direct coordination or hierarchical control between the autonomous devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If control devices exchange information between devices to coordinate equipment operation, then cooperative control becomes possible, but the timings for data collection and output cannot be synchronized

Engineering Contradiction:
Improvecoordinated operation of equipmentVSAvoidsynchronization of control timings
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent creates equipotential timing conditions across all control devices by having them reference the same timer counter value. This ensures that all devices operate from the same timing potential, enabling synchronized data collection and output operations while maintaining the ability to exchange coordination information.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The patent implements periodic timing based on a shared timer counter that all control devices monitor. This periodic reference enables rhythmic, synchronized operations across devices, allowing them to collect data and transmit output at coordinated intervals while exchanging necessary coordination information.

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If a plurality of control devices is connected via network, then system functionality and scalability are improved, but cooperative control of equipment connected to different control devices cannot be performed

Engineering Contradiction:
Improvesystem configuration flexibilityVSAvoidcooperative control capability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent makes the timer resource universal across all control devices in the network. The same timer counter can be accessed and referenced by any control device, enabling synchronized operations regardless of which specific devices are present or how they are configured. This universal timing reference supports both system flexibility and cooperative control reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3691192B1Control system and control device
Publication Date: 2022.03.23 OMRON CORP
  • EP3691192B1 patent drawingFigure 1
  • EP3691192B1 patent drawingFigure 2
  • EP3691192B1 patent drawingFigure 3

AI summary

According to the present invention, each of a plurality of control devices includes: an upper communication means for transmitting and receiving first data to/from another control device via a first network; and a lower communication means for transmitting and receiving second data to/from one or a plurality of devices via a second network. The upper communication means has first timers synchronized in time with each other among the plurality of control devices. The lower communication means determines, on the basis of the times of the first timer, a timing to start processing for transmitting the second data to the one or the plurality of devices.