Shared Timer Control Circuit for Low-Loss Switching Power Sources

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Solution Overview

Problem

Existing switching power sources face inefficiencies in managing switching losses and overcurrent protection, particularly in light load states, leading to increased energy consumption and potential component damage.

Innovation Solution

A control circuit with a shared timer unit that adjusts switching frequency and ON/OFF periods based on load conditions, incorporating a PWM circuit and oscillating frequency control to minimize switching losses and protect against overcurrents, while using a single timer circuit to reduce overall circuit complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional switching power source operates in light load states, then the output voltage is maintained, but switching losses increase and energy efficiency deteriorates

Engineering Contradiction:
Improveswitching lossesVSAvoidenergy efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent implements dynamic switching frequency adjustment based on load conditions. The control circuit monitors the load state and automatically varies the switching frequency: operating at lower frequencies during light load states to reduce switching losses, and at higher frequencies during heavy load states to maintain adequate power delivery. This dynamic adaptation resolves the contradiction by making the switching frequency a variable parameter rather than a fixed value.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters of the switching power source based on load conditions. Specifically, it adjusts the switching frequency and ON/OFF period durations as controllable parameters. By modifying these parameters in response to load state changes, the system optimizes the balance between maintaining output voltage and minimizing switching losses, thereby improving energy efficiency without sacrificing productivity.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the switching frequency is increased to improve response time, then the control speed increases, but switching losses increase and energy consumption increases

Engineering Contradiction:
Improveresponse timeVSAvoidswitching losses
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent employs dynamic control of the switching frequency based on real-time load monitoring. During light load states, the switching frequency is reduced to minimize switching losses and energy consumption. During heavy load states or transient conditions requiring faster response, the frequency is increased accordingly. This dynamic adjustment strategy resolves the contradiction by adapting the switching speed to actual operational needs rather than maintaining a constantly high frequency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes periodic switching with variable period durations. The control circuit adjusts the ON and OFF period lengths based on load conditions, creating a flexible periodic action pattern. This allows the system to achieve adequate response time when needed while minimizing the number of switching cycles during light load states, thereby reducing overall switching losses and energy consumption.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If multiple timer circuits are used to control switching periods, then the control precision improves, but the circuit complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a single timer circuit that performs multiple functions: generating the switching clock signal, controlling the ON period duration, controlling the OFF period duration, and providing overcurrent protection timing. By designing this one timer circuit to handle all these timing-related tasks through different operational modes or configurations, the patent achieves the multi-functionality needed for precise control without increasing the number of timer circuits, thus maintaining low circuit complexity while preserving control precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functions of multiple separate timer circuits into a single integrated timer unit. Instead of having distinct timer circuits for ON period control, OFF period control, and overcurrent protection, the invention combines these timing functions into one versatile timer circuit. This consolidation reduces circuit complexity while maintaining the necessary control precision through careful internal design of the single timer unit.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12355358B2Control circuit and switching power source
Publication Date: 2025.07.08 FUJI ELECTRIC CO LTD
  • US12355358B2 patent drawing
  • US12355358B2 patent drawing
  • US12355358B2 patent drawing

AI summary

Provided is a control circuit for controlling an ON period and an OFF period in a switching cycle of a switching element configured to perform switching control of a principal current flowing through a transformer of a switching power source, and performing control to turn off the switching element when an overcurrent is detected after an elapse of an invalidation period in the switching cycle and to set a period in which the switching element is turned on in the switching cycle to be minimum period or more, the control circuit including a shared timer unit configured to output a first timer signal for defining the invalidation period and a second timer signal for defining the minimum period.