Shared Valve Actuator for Fluid Machine

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Solution Overview

Problem

Existing fluid working machines have complex and bulky valve actuator mechanisms that require separate electronically controlled actuators for low and high pressure valves, leading to increased size, complexity, and cost.

Innovation Solution

A fluid working machine design where both low and high pressure valves are actuated by a single electronically controlled valve actuator, allowing independent movement between open and closed positions, thereby simplifying control and reducing bulk and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate electronically controlled actuators are used for low and high pressure valves, then independent control of each valve is achieved, but device complexity and bulk increase

Engineering Contradiction:
Improveindependent control of valvesVSAvoidvalve actuator mechanisms
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines two separate valve actuators into a single integrated actuator that controls both the low pressure valve and high pressure valve. This single actuator includes a piston that can independently actuate both valves through separate rod connections, thereby reducing device complexity and bulk while maintaining independent control capability over each valve through electronic control signals.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If separate electronically controlled actuators are used for low and high pressure valves, then independent control of each valve is achieved, but size and cost increase

Engineering Contradiction:
Improveindependent control of valvesVSAvoidvalve actuator mechanisms
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The patent combines two separate valve actuators into a single integrated actuator that controls both the low pressure valve and high pressure valve. This single actuator includes a piston that can independently actuate both valves through separate rod connections, thereby reducing device complexity and bulk while maintaining independent control capability over each valve through electronic control signals.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single electronically controlled actuator is used for both low and high pressure valves, then device complexity and size are reduced, but independent control capability may be compromised

Engineering Contradiction:
Improvevalve actuator mechanismsVSAvoidindependent valve control
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The single actuator is segmented into two independent control paths: one controlling the low pressure valve and another controlling the high pressure valve. Each valve has its own control rod connected to the piston, allowing separate electronic control signals to independently actuate each valve despite sharing a common actuator body, thus maintaining adaptability and versatility.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances reliability, reduces size and cost, and improves efficiency by using a shared actuator for both valves, while maintaining independent control over their operation.

Implementation Method 1

each valve has a respective solenoid which is coupled to a valve member

Methodology Applied
Scientific EffectMagnetic force: Lorentz Force

Data Source

PatentEP2839155B1Fluid working machine with valve actuation
Publication Date: 2016.08.24 MITSUBISHI HEAVY IND LTD
  • EP2839155B1 patent drawingFigure 1
  • EP2839155B1 patent drawingFigure 2~3
  • EP2839155B1 patent drawingFigure 4A~4C

AI summary

A fluid working machine has at least one working chamber of cyclically varying volume and low and high pressure valves to regulate the flow of working fluid into and out of the working chamber, from low and high pressure manifolds. The low and high pressure valves are actuated by a shared electronically controlled valve actuator which, when actuated, applies forces to the low and high pressure valve members to open and/or close the respective valves. The low and high pressure valve members are independently moveable and, although the low pressure valve member typically begins to move quickly in response to a shared valve control signal, the high pressure valve member typically moves only after a change in the pressure within the working chamber. The shared electronically controlled valve actuator can be a solenoid within a magnetic circuit which directs magnetic flux through both low pressure and high pressure valve armatures which are connected to the respective valve members.