Electric Shaver Motor Segmentation for Balanced Handling

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Solution Overview

Problem

Existing electric shaving apparatuses with integrated drive mechanisms are cumbersome and difficult to maneuver due to their weight distribution, which hinders the shaving head's ability to follow skin contours effectively, and often require complex assembly and vibration balancing.

Innovation Solution

An electric shaving apparatus with an electric motor housed outside the shaving head, utilizing two drive components and elastic connections, including leaf springs, to generate oscillatory motions for the shaving elements, allowing for balanced weight distribution and simplified assembly while minimizing vibrations and noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the electric motor is integrated inside the shaving head, then the drive mechanism is compact, but the weight distribution becomes unbalanced and handling becomes difficult

Engineering Contradiction:
Improveshaving head volumeVSAvoidhandling ease
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The shaver is divided into two separate functional modules: the housing containing the electric motor and control components, and the shaving head containing only the shaving elements. This segmentation allows each part to be optimized independently - the housing provides balanced weight distribution while the shaving head remains lightweight and flexible for following skin contours.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electric motor is extracted from the shaving head and placed in the housing. This extraction eliminates the weight imbalance and handling difficulties caused by an integrated motor, while the shaving head can be mounted elastically to the housing for independent oscillatory motion.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If the shaving head is made lightweight to follow skin contours, then adaptability improves, but the drive mechanism becomes more complex

Engineering Contradiction:
Improveskin contour adaptationVSAvoiddrive mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

An elastic connection acts as an intermediary between the housing and the shaving head. This elastic mounting allows the lightweight shaving head to be driven indirectly through the elastic elements, which transmit the oscillatory motion while maintaining the head's flexibility to follow skin contours.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shaving head is mounted elastically on the housing, creating a dynamic connection that allows the head to move independently in response to skin contours. The elastic elements provide both the driving force transmission and the flexibility needed for adaptive following of skin surfaces.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If direct motor operation of the shaving head is used, then assembly is simplified, but vibrations and noise increase

Engineering Contradiction:
Improveassembly simplicityVSAvoidvibrations and noise
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

Elastic elements serve as intermediaries between the motor-driven housing and the shaving head. These elastic mounting elements isolate and absorb vibrations and noise generated by the motor operation, preventing them from being transmitted to the shaving head and reducing overall noise while maintaining assembly simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The elastic mounting elements convert the harmful vibrations and noise generated by the motor into beneficial isolation. The elastic properties of the mounting elements absorb and dampen vibrations, transforming them into minimal residual movements that do not affect shaving performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a lightweight, balanced shaver that easily conforms to skin contours, provides effective and thorough shaving with reduced noise and friction, and simplifies construction by isolating vibrations and eliminating the need for direct motor operation of the shaving head.

Implementation Method 1

The electric motor includes two drive components. One of the drive components is coupled to the second shaving element, and one of the drive components is adapted to be driven to oscillate relative to the other drive component.

Methodology Applied
Scientific EffectElectromagnetic interaction: Electromagnetic Induction

Implementation Method 2

The shaving head is elastically coupled to the housing and including a first shaving element

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 3

The elastic connection between the at least second shaving element and the shaving head is constructed to include at least one leaf spring

Methodology Applied
Scientific EffectElastic bending: Elasticity

Implementation Method 4

The oscillatory motions of the two shaving elements (shaving foil and under cutter) of opposite phase are of particular importance for an effective and thorough shave

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8806756B2Electric shaving apparatus
Publication Date: 2014.08.19 BRAUN GMBH
  • US8806756B2 patent drawing
  • US8806756B2 patent drawing
  • US8806756B2 patent drawing

AI summary

An electric shaving apparatus including a housing and a shaving head. The shaving head is coupled to the housing by at least one first elastic element and includes at least one first shaving element. The electric shaving apparatus includes in addition an electric motor for generating an oscillatory motion of the shaving head and an oscillatory motion differing therefrom of at least one second shaving element. The electric motor includes two drive components of which a first drive component is adapted to be driven to oscillate relative to a second drive component. One of the drive components is connected to the second shaving element. The second shaving element or a drive part connected thereto is equipped with an elastic connection to the shaving head.