Shaving Head Assembly That Breaks and Retains a 2-Blade Razor

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional shaving razors require more skill and practice for a close shave, and their disposal contributes to waste management issues due to their complex design and non-reusable components.

Innovation Solution

A two-piece shaving head assembly with a blade loading device that breaks a double-edge safety razor blade into two pieces, allowing for simultaneous use of both edges, reducing skill requirements and promoting reusability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a double-edge safety razor blade is used with a conventional single-blade shaving head, then the blade can be reused on both edges, but the user requires more skill and practice to achieve a close shave

Engineering Contradiction:
Improveblade reusabilityVSAvoidshaving skill requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The shaving head is divided into two separate components (front and back halves) that can be disassembled and reassembled with the double-edge blade in different configurations. This segmentation allows the blade to be used in two different orientations, providing both single-blade and multi-blade shaving experiences from one blade

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shaving head components are designed to be dynamically reconfigurable, allowing users to switch between different blade configurations. The front and back halves can be detached and reattached in different arrangements, transforming the shaving system from static to dynamic and adaptable

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a multi-blade cartridge razor is used, then less skill and practice is required for shaving, but the design complexity and cost increase

Engineering Contradiction:
Improveshaving skill requirementVSAvoidrazor design complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The complex multi-blade functionality is achieved through segmentation of the shaving head into modular front and back components. Instead of manufacturing a single complex multi-blade cartridge, the system uses simple components that can be combined to create multi-blade configurations, reducing manufacturing complexity while maintaining operational simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shaving head components are designed with universal functionality, where the same front and back halves can be reconfigured to create different blade arrangements. This multi-functionality allows a single set of components to serve multiple purposes, reducing the need for multiple specialized cartridges

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If conventional disposable razors and cartridges are discarded, then waste management problems arise from plastic and metal parts ending up in landfills

Engineering Contradiction:
Improverazor productionVSAvoidwaste generation
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The system enables recovery and continued use of the blade through reconfiguration. Instead of discarding the blade after one edge is used, the blade is recovered and reused in the opposite orientation. The modular head components can be retained and reused across multiple blade changes, reducing waste

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The physical state and configuration of the shaving system are changed by altering the arrangement of blade edges. By changing the orientation and configuration parameters of the blade in the shaving head, the system transforms from a single-use configuration to a multi-use configuration, extending blade life and reducing waste

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11628584B2Press and methods for cutting and folding a safety razor to form a 2-blade system for a razor head, and assembly
Publication Date: 2023.04.18 GLENN II ROBERT J
  • US11628584B2 patent drawing
  • US11628584B2 patent drawing
  • US11628584B2 patent drawing

AI summary

A shaving head that doubles as breaking mechanism to break a safety razor blade into two pieces to form a 2-blade shaving razor. The shaving head includes a front component having a retention guide, a first position stop and a second position stop at a distance offset from the first position stop. The shaving head further includes a back component having a blade slot configured to receive a first blade portion and a second blade portion formed from breaking a double-edge safety razor blade such that the first blade portion has a different width compared to the second blade portion. The retention guide is configured to retain the first blade portion and the second blade portion in the blade slot responsive to the retention guide being at least partially inserted into the blade slot. The sharp shaving edges once installed form a shaving angle between 5 and 30 degrees, where the shaving angle is determined by where the blade is broken.