Shear-Thickening Fluid Motion Control for Variable Force Damping

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Solution Overview

Problem

Mechanical mechanisms often experience undesired movements leading to issues such as noise, property damage, and safety hazards due to uncontrolled forces, necessitating a system to manage a wide range of forces effectively.

Innovation Solution

A mechanical and computing system utilizing a chamber filled with shear thickening fluid (STF) that adjusts viscosity based on shear rate, employing sensors and emitters to control the movement of objects by dynamically altering the fluid's viscosity through mechanisms like magnetic, optical, or acoustic activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a mechanical mechanism operates without force control, then the mechanism can move freely and maintain simplicity, but undesired movements occur leading to noise, property damage, and safety hazards

Engineering Contradiction:
Improvefree movementVSAvoidundesired movements, noise, property damage, safety hazards
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by utilizing a shear thickening fluid whose viscosity dynamically changes in response to applied shear stress. When low force is applied, the fluid maintains low viscosity allowing free movement; when high force is applied, the viscosity increases to resist undesired movements, thus controlling the mechanical mechanism's behavior through fluid parameter changes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The shear thickening fluid acts as an intermediary between the mechanical components, mediating the force transmission. The fluid absorbs and dissipates excessive forces through viscosity changes, protecting the mechanical mechanism from harmful impacts while allowing normal operation to proceed uninterrupted

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a system uses shear thickening fluid to control forces, then undesired movements are prevented, but the device complexity increases due to sensors and emitters

Engineering Contradiction:
Improveundesired movements controlVSAvoidsensors, emitters, control system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The shear thickening fluid provides self-service by automatically adjusting its viscosity in response to applied forces without requiring external control. The fluid's inherent shear thickening property enables it to sense and respond to force changes autonomously, eliminating the need for complex sensor and control systems that would otherwise be required

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex mechanical force control systems with a passive fluid-based approach. Instead of using active mechanical components like brakes, clutches, or electronic control systems, the invention uses the shear thickening fluid's natural rheological properties to provide force control, significantly simplifying the overall device

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively controls object movement by transitioning from a low viscosity state at low shear rates to a high viscosity state at high shear rates, thereby managing forces to prevent unwanted movements and ensure safety.

Implementation Method 1

The STF is configured to have a decreasing viscosity in response to a first range of shear rates and an increasing viscosity in response to a second range of shear rates

Methodology Applied
Scientific EffectShear thickening: Shear Thickening

Implementation Method 2

The set of emitters provides a magnetic activation to the multitude of magnetic nanoparticles

Methodology Applied
Scientific EffectMagnetic field effect: Magnetic Field

Data Source

PatentUS11859642B2Multi-shear thickening fluid enabled object movement control mechanism
Publication Date: 2024.01.02 MOSHUN LLC
  • US11859642B2 patent drawing
  • US11859642B2 patent drawing
  • US11859642B2 patent drawing

AI summary

A head unit device for controlling motion of an object includes shear thickening fluid (STF), an alternative STF (ASTF), and a chamber configured to contain a portion of the STF and the ASTF. The chamber further includes a piston compartment and an alternative reservoir. The head unit device further includes a reservoir injector configured within the chamber, and a piston housed at least partially radially within the piston compartment. The chamber further includes a set of fluid flow sensors and a set of fluid manipulation emitters to control the reservoir injector to adjust flow of the ASTF from the alternative reservoir to the piston compartment to cause selection of one of a variety of shear rates for a mixture of the STF and the STF within the piston compartment.