Sheathing Retaining Cap with Split Tubular Body

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Solution Overview

Problem

Conventional dead-end anchorages in post-tension systems face challenges in preventing the shrinkage of sheathing over tendons, which leads to liquid intrusion and requires additional sealing components, increasing costs and installation complexity.

Innovation Solution

A sheathing retaining clip with a tubular body featuring a longitudinal split, radially extending fins, and locking ribs is used to compressively engage the sheathing, accommodating inconsistent curvature and resisting shrinkage forces, thereby eliminating the need for additional sealing tubes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional dead-end anchorages are used without additional sealing components, then installation is simpler and costs are lower, but sheathing shrinkage leads to liquid intrusion

Engineering Contradiction:
Improveprevention of liquid intrusionVSAvoidnumber of sealing components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the sheathing retention function and the sealing function into a single integrated retaining cap structure. The cap simultaneously prevents sheathing shrinkage and blocks liquid intrusion paths, eliminating the need for separate sealing tubes or components while maintaining both reliability and simplicity

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If additional sealing tubes are added to prevent liquid intrusion, then reliability improves, but installation complexity and costs increase

Engineering Contradiction:
Improvesealing performanceVSAvoidinstallation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The retaining cap integrates multiple functions including sheathing retention, sealing, and liquid barrier properties into a single component. This merger eliminates the need for separate sealing tubes, reducing the number of installation steps and maintaining ease of operation while improving sealing reliability

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If a tubular body with longitudinal split is used to engage sheathing, then adaptability to inconsistent curvature improves, but manufacturing complexity increases

Engineering Contradiction:
Improveaccommodation of sheathing curvatureVSAvoidmolding complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The tubular body is designed with a longitudinal split that divides the continuous tube into two flexible halves. This segmentation allows each half to independently conform to the inconsistent curvature of the sheathing while maintaining structural integrity, providing adaptability without requiring complex multi-part assemblies

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retaining cap utilizes elastomeric material properties that allow it to deform and adapt to varying sheathing curvatures. The material's elasticity and flexibility enable the cap to accommodate dimensional variations in the sheathing while maintaining effective engagement, achieving adaptability through material parameter selection rather than complex geometry

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents sheathing shrinkage and liquid intrusion, simplifies installation, reduces costs, and ensures reliable engagement with the tendon, addressing the limitations of existing technologies.

Implementation Method 1

The sheathing retaining clip is made of a compressible polymeric material that allows the inconsistent curvature of the sheathing to be accommodated

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS7793473B2Sheathing retaining cap
Publication Date: 2010.09.14 SORKIN FELIX L
  • US7793473B2 patent drawing
  • US7793473B2 patent drawing
  • US7793473B2 patent drawing

AI summary

An article for engaging a sheathing of a sheathed portion of a tendon has a tubular body having an inner surface and outer surface and a first end and a second end, fins extending radially outwardly from the outer surface, a longitudinal split extending through a wall of the tubular body and extending from the first end to the second end, locking ribs extending radially inwardly from the inner surface of the tubular body, and a collar formed adjacent the second end of said tubular body. Each of the locking ribs extends parallel to the other locking ribs. The locking ribs are equally spaced along the inner surface of the tubular body. Each of the fins extends parallel to the other fins. Each of the fins have a height increasing from the first end to the second end of the tubular body.