Sheet-like Buffer Member Stabilizes Contact Pin Posture

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Solution Overview

Problem

Existing electronic component contactors face challenges in stabilizing and uniformizing the posture of contact pins and their connection state with terminals due to unstable buffer members, particularly with circular or non-square cross-sections, leading to difficulties in maintaining consistent electrical connections during testing.

Innovation Solution

An electronic component contactor design featuring contact pins with a base portion, an arc-shaped stretch portion, and a load receiving portion, supported by a sheet-like buffer member on a flat support base within the housing, which prevents twisting or rotation of the buffer member and stabilizes the contact pin posture and connection state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a buffer member with circular or non-square cross-section is used, then the contact pins can be elastically deformed to buffer behavior, but the buffer member becomes unstable and may twist or rotate, making it difficult to stabilize the posture of contact pins

Engineering Contradiction:
Improvebuffering capabilityVSAvoidposture stability of contact pins
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies asymmetry by using a sheet-like buffer member with a specific asymmetric configuration where the first surface faces the contact pins and the second surface faces away. This asymmetric design with a flat support base prevents the buffer member from twisting or rotating while maintaining its buffering capability through controlled elastic deformation.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent employs a sheet-like buffer member that functions as a flexible thin film structure. This sheet-like configuration provides both flexibility for elastic deformation to buffer contact pin behavior and stability through its planar geometry, preventing rotation or twisting that would occur with circular or non-square cross-sections.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If the buffer member is deformed by contact pins to buffer their behavior, then the connection state can be stabilized, but the buffer member may twist or rotate, making it difficult to uniformize the connection state between contact pins and terminals

Engineering Contradiction:
Improveconnection state stabilityVSAvoiduniformity of connection state
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The asymmetric sheet-like configuration with a defined first surface and second surface creates a stable, non-rotating structure. This asymmetry ensures that when the buffer member deforms to buffer contact pin behavior, it maintains a consistent orientation, thereby uniformizing the connection state between all contact pins and their corresponding terminals.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The sheet-like flexible structure allows controlled elastic deformation for buffering while the planar geometry ensures uniform deformation across the surface. This prevents differential twisting or rotation that would cause non-uniform connection states, enabling consistent electrical connections across all contact points.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures stable and uniformized contact pin posture and connection state, enhancing the reliability of electrical connections and reducing the risk of damage from excessive loads, while allowing for efficient testing and improved durability of the contactor.

Implementation Method 1

a buffer member that buffers against a behavior of the contact pins... the buffer member is elastically deformed by being pushed by the load receiving portion

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS8456183B2Electronic component contactor, apparatus for testing electronic component, and method for testing electronic component
Publication Date: 2013.06.04 RENESAS ELECTRONICS CORP
  • US8456183B2 patent drawing
  • US8456183B2 patent drawing
  • US8456183B2 patent drawing

AI summary

An electronic component contactor includes a plurality of contact pins, a housing that encases and determines positions of the plurality of contact pins, and a buffer member that buffers against the behavior of the contact pins. The contact pins each includes a base portion, a stretch portion that stretches from the base portion in an arc shape, a contact portion that is formed in the stretch portion, and a load receiving portion. The housing includes a support base in which a surface supporting the buffer member is formed to be flat. The buffer member is formed in a sheet-like shape. A portion of the buffer member that faces the load receiving portion is supported by the support base.