Sheet Characteristic Detection with Moisture-Guided Resistance Control

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Solution Overview

Problem

Existing sheet measurement systems face issues such as device damage due to leakage voltage when measuring high moisture content sheets, particularly when applying high voltage for electric resistance measurement.

Innovation Solution

A sheet characteristic detection apparatus with multiple sensors (thickness, moisture, stiffness, and resistance) that adjusts measurement methods based on initial sensor readings to prevent device damage by controlling subsequent measurements, such as altering voltage or frequency based on moisture content.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high voltage is applied to measure electric resistance of the sheet, then measurement precision is improved, but device reliability deteriorates due to leakage voltage damaging electric devices

Engineering Contradiction:
Improveelectric resistance measurement precisionVSAvoiddevice reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The moisture content sensor performs preliminary detection of sheet moisture content before the resistance sensor applies high voltage for electric resistance measurement. Based on the preliminary moisture detection result, the system determines whether to proceed with high voltage measurement or switch to alternative measurement methods, preventing device damage before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from the moisture content sensor to dynamically control the operation of the resistance sensor. When moisture content exceeds a predetermined threshold, the system adjusts or disables high voltage application to the resistance sensor, creating a closed-loop control that prevents device damage while enabling accurate measurement when conditions are safe.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If multiple sensors are used to detect various sheet characteristics, then measurement capability is improved, but device complexity increases

Engineering Contradiction:
Improvesheet characteristic detection capabilityVSAvoidsensor system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple sensors (moisture content sensor, resistance sensor, stiffness sensor) into an integrated sheet characteristic detection apparatus with a unified control system. The controller coordinates all sensors to detect various sheet characteristics through a single apparatus, reducing overall system complexity compared to separate detection systems while maintaining comprehensive measurement capability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents device damage by optimizing measurement conditions according to sheet characteristics, ensuring safe and accurate detection of sheet properties without risking electrical components.

Implementation Method 1

a moisture content sensor that measures the moisture content of the sheet

Methodology Applied
Scientific EffectElectromagnetic measurement: Dielectric Permittivity

Implementation Method 2

a resistance sensor that measures the electric resistance of the sheet

Methodology Applied
Scientific EffectElectrical resistance measurement: Electrical Resistance

Implementation Method 3

a stiffness sensor that measures the stiffness of the sheet

Methodology Applied
Scientific EffectMechanical measurement: Elasticity

Data Source

PatentUS20250264836A1Sheet characteristic detection apparatus, image forming system, and recording medium
Publication Date: 2025.08.21 KONICA MINOLTA INC
  • US20250264836A1 patent drawing
  • US20250264836A1 patent drawing
  • US20250264836A1 patent drawing

AI summary

A sheet characteristic detection apparatus includes a first characteristic detector that is arranged on a conveyance path of a sheet and detects first characteristic information corresponding to a first characteristic of the sheet, and a second characteristic detector that is arranged on the conveyance path and detects second characteristic information corresponding to a second characteristic of the sheet, in which, on the basis of a detection result of any one of the first characteristic detector and the second characteristic detector, the other characteristic detector is controlled.