Sheet Material Container With Soft, Impact-Resistant Film Regions

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Solution Overview

Problem

Existing sheet member containers lack a soft texture and adequate flexibility, which affects user grip and structural strength, particularly when subjected to impact.

Innovation Solution

A sheet member container design featuring a main-body forming sheet member with non-attached regions between inner and outer film layers, allowing for a softer texture and enhanced flexibility, and a peripheral edge sealing portion that maintains structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If film layers are fully attached to form a rigid container structure, then structural strength is improved, but flexibility and soft texture deteriorate

Engineering Contradiction:
Improvestructural strengthVSAvoidflexibility
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The container body is divided into multiple regions with different attachment states: fully attached regions (first attached region) provide structural strength, while partially unattached regions (second attached region) provide flexibility. This segmentation allows different parts of the same container to have different mechanical properties.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the container body are given different attachment characteristics: the first attached region has complete film layer attachment for rigidity, while the second attached region has partial attachment for softness. This local differentiation resolves the contradiction between overall strength and local flexibility.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If film layers are fully attached to maintain container shape, then structural integrity is improved, but impact resistance deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidimpact resistance
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The second attached region with partially unattached film layers acts as a pre-designed cushioning zone that absorbs impact energy before it reaches the fully attached regions. This beforehand cushioning protects the structural integrity of the container during impact events.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The container has localized soft regions (second attached region) that specifically address impact resistance, while maintaining hard regions (first attached region) for structural integrity. This local quality differentiation allows the container to resist impact without compromising overall structural stability.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If a rigid container structure is used, then manufacturing precision is improved, but ease of handling deteriorates

Engineering Contradiction:
Improvecontainer shape accuracyVSAvoidease of handling
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The container is segmented into precision-formed regions (first attached region with complete attachment) and flexible regions (second attached region with partial attachment). This segmentation allows the precision requirements to be localized to specific areas while other areas provide handling flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different attachment states are applied to different locations: the first attached region maintains precise geometric accuracy for manufacturing, while the second attached region provides softness for easy handling. This local quality approach resolves the contradiction between precision and ease of operation.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP4119460B1Sheet material container
Publication Date: 2025.09.17 KAO CORP
  • EP4119460B1 patent drawingFigure 1
  • EP4119460B1 patent drawingFigure 2
  • EP4119460B1 patent drawingFigure 3

AI summary

A sheet member container (100) includes one or a plurality of sheet members including a main-body forming sheet member (21) in which a plurality of film layers including an inner film layer (23) and an outer film layer (22) are stacked, the sheet member container includes a containing portion (17) that accommodates contents (18), and a container main body (20) including the main-body forming sheet member (21), and surrounding the containing portion(17), the main-body forming sheet member (21) includes a main-body sealing portion (26) that is an attached region of the inner film layer (23) and the outer film layer (22), and a peripheral edge sealing portion (60) in which peripheral edge portions of one or a plurality of sheet members are attached to each other, the peripheral edge sealing portion (60) includes a side edge sealing portion (61), and a second non-attached region (81) in which film layers are not attached to each other is disposed between the side edge sealing portion (61) and the main-body sealing portion (26) .