Sheet Cooling via Air Flow Generator in Image Forming System

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Solution Overview

Problem

In image forming apparatuses using the electrophotographic system, there is a risk of toner remelting and sheets bonding together due to inadequate cooling after the fixing step, leading to unsatisfactory cooling of sheets conveyed through the delivery conveyance portion.

Innovation Solution

An image forming system that includes a sheet conveying apparatus with an air flow generator to efficiently cool sheets by generating an air flow through a sheet conveying path, using a cooling fan and exhaust fan to direct outside air for cooling and reduce heat accumulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fan is provided outside the delivery conveyance portion to cool sheets, then the structure is simple, but the sheet cooling efficiency is insufficient leading to sheet adhesion

Engineering Contradiction:
Improvecooling system structureVSAvoidsheet cooling efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces an air passage as an intermediary structure that channels air flow from the fan through the toner bottles to the delivery conveyance portion. This mediator enables effective cooling of sheets by directing cooled air through a defined path, resolving the contradiction between simple structure and effective cooling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs pneumatic principles by using air flow generated by a fan and directed through air passages to cool the sheets. The air current acts as a fluid medium to transfer heat away from the sheets, preventing adhesion while maintaining a relatively simple cooling system structure.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Device complexity

If sheets are conveyed through a delivery conveyance portion without adequate cooling, then the conveying process is simple, but heat accumulates causing toner remelting and sheet bonding

Engineering Contradiction:
Improveconveying system structureVSAvoidsheet temperature
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent implements preliminary cooling by directing air flow through the air passage before sheets complete their conveyance through the delivery portion. The cooling action is initiated in advance during the conveyance process, preventing heat accumulation and toner remelting before they can cause sheet bonding.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies cooling selectively to the delivery conveyance portion where sheets are most vulnerable to adhesion. The air passage is positioned to target specific areas of heat accumulation, providing localized cooling without requiring complex system-wide temperature control.

Inventive Principle:
Principle #3Local quality

3Device complexity

If air flow is generated outside the sheet conveying path, then the cooling system is simple, but cooling efficiency is reduced allowing heat to transfer to toner bottles

Engineering Contradiction:
Improveair flow generation systemVSAvoidheat transfer to toner bottles
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The air passage serves as an intermediary that confines and directs air flow along a controlled path through the toner bottles and onto the sheets. This prevents uncontrolled heat transfer while maintaining simple air flow generation, as the air current is channeled rather than dispersed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The air passage creates a controlled air environment that acts as a thermal barrier, preventing direct heat transfer from sheets to toner bottles. The circulated air in the passage absorbs heat from sheets while being continuously moved, preventing the formation of hot zones that would transfer heat to surrounding components.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents sheets from adhering to each other by ensuring efficient cooling of sheets during conveyance, reducing heat accumulation and maintaining high cooling efficiency even during successive high-volume printing operations.

Implementation Method 1

an air flow generator, which is arranged in the sheet conveying apparatus, and is configured to generate an air flow which flows through the sheet conveying path

Methodology Applied
Scientific EffectAir flow: Convection

Implementation Method 2

using a cooling fan and exhaust fan to direct outside air for cooling and reduce heat accumulation

Methodology Applied
Scientific EffectForced convection cooling: Forced Convection

Data Source

PatentUS20180348691A1Image forming system and sheet conveying apparatus
Publication Date: 2018.12.06 CANON KK
  • US20180348691A1 patent drawing
  • US20180348691A1 patent drawing
  • US20180348691A1 patent drawing

AI summary

An image forming system including: an image forming apparatus having an image forming portion configured to form an image on a sheet and a discharge portion configured to discharge, in a sheet discharge direction, the sheet on which the image is formed by the image forming portion; a sheet processing apparatus opposed to a side surface of the image forming apparatus on a downstream side in the sheet discharge direction and configured to process the sheet; a sheet conveying apparatus, which includes a sheet conveying path through which the sheet is conveyed, is removably mounted to the image forming apparatus, and is configured to convey the sheet discharged from the discharge portion to the sheet processing apparatus through the sheet conveying path; and an air flow generator arranged in the sheet conveying apparatus and configured to generate an air flow which flows through the sheet conveying path.