Sheet Cutting Device Slanted Blade Pressing Mechanism

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Solution Overview

Problem

Existing sheet cutting devices in image forming systems face inefficiencies due to high noise production and prolonged time intervals for securing bundles during cutting, which affects the working efficiency of post-processing devices and image forming systems.

Innovation Solution

A sheet cutting device with a cutting blade that moves in a compounded slanted direction, supported by a pressing member driven perpendicular to the sheet surface, and a control system to release pressure and retract the blade after cutting, minimizing noise and improving operational efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the pressing member works as both a pressing section and a receiving section of the cutter blade, then the device complexity is reduced, but large noise is produced by friction when the cutter blade is released

Engineering Contradiction:
Improvedevice complexityVSAvoidnoise
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The pressing member is divided into two separate functional sections: a pressing section for applying pressure to the sheet bundle and a receiving section for receiving the cutter blade. This segmentation allows each section to be optimized for its specific function, reducing friction noise during blade release while maintaining structural efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the pressing member are given different properties: the pressing section has a pressing surface for applying force, while the receiving section has a blade receiving surface with specific friction characteristics. This local differentiation reduces noise during blade release while maintaining effective pressing capability

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If the cutter blade is strongly pressed against the sheet surface, then cutting performance is improved, but the time interval for securing the bundle at the cutting position is prolonged

Engineering Contradiction:
Improvecutting performanceVSAvoidtime interval for securing bundle
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The pressing member is positioned and adjusted in advance to the optimal pressing position before the cutting operation begins. This preliminary positioning ensures that when cutting starts, the bundle is already securely held, reducing the time needed to secure the bundle during the cutting process while maintaining strong cutting performance

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The pressing member is designed to be movable, allowing it to be dynamically adjusted to the optimal pressing position before cutting and then retracted after cutting. This dynamic capability enables quick setup and release, reducing the time interval for securing the bundle while maintaining effective cutting pressure when needed

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If the bundle of sheets is secured under high pressure during cutting, then cutting precision is improved, but working efficiency is reduced due to prolonged securing time

Engineering Contradiction:
Improvecutting precisionVSAvoidworking efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The pressing member is pre-positioned to apply high pressure exactly where needed before the cutting operation starts. This preliminary action ensures cutting precision is achieved without requiring prolonged securing time, as the pressure is applied optimally from the beginning of the cutting process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The pressing member operates in periodic cycles: advancing to apply pressure before cutting, holding during cutting, and retracting after cutting. This periodic operation allows high pressure to be applied only when needed for precision cutting, while minimizing the time the bundle is secured under pressure, thus improving working efficiency

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS8132488B2Sheet cutting device and sheet post-processing device
Publication Date: 2012.03.13 KONICA MINOLTA BUSINESS TECH INC
  • US8132488B2 patent drawing
  • US8132488B2 patent drawing
  • US8132488B2 patent drawing

AI summary

A sheet cutting device, including a cutting blade for cutting a bundle of sheets, while moving in a slanted direction compounded by a direction perpendicular to the surface of sheet and a direction parallel to the sheet surface; a supporting member for supporting the bundle of sheets in the vicinity of a cutting position; a pressing section to press the bundle of sheets against the supporting member in a direction reverse to a moving direction of the cutting blade and perpendicular to the sheet surface, and the pressing section to receive the cutting blade at the time when the cutting blade cuts the bundle of sheets; a cutting blade driving section to drive the cutting blade; a pressing section driving section to drive the pressing section; and a control section to release pressing of the bundle of sheets and retract the cutting blade, after the bundle of sheets is cut.