Sheet Feed Delay Detection Using Existing Conveying Sensors

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Solution Overview

Problem

Existing image forming apparatuses lack a method to determine sheet supply delays without using additional sensors, which can lead to inefficiencies in the sheet conveying process.

Innovation Solution

A sheet conveying device with a lift portion, sheet supply portion, detection portion, and processing portions that measure elapsed time and determine delays based on reference times and multiple measurement times, allowing for delay detection without additional sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If additional sensors are used to detect sheet supply delays, then detection accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvedelay detection accuracyVSAvoidsensor quantity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies the self-service principle by enabling the existing conveying member and detection portion to serve dual purposes: not only conveying and detecting sheets normally, but also using their operational data (conveying speed, detection timing) to self-diagnose delay conditions without requiring additional dedicated sensors. The system uses its own components to monitor its own performance.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent implements multi-functionality by making the detection portion serve both its original function of detecting sheet presence and the additional function of measuring conveying speed and determining delays. The conveying member also serves both conveyance and speed measurement purposes. This universal usage eliminates the need for separate delay detection sensors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple measurement times are recorded and processed, then delay determination reliability is improved, but processing complexity increases

Engineering Contradiction:
Improvedelay determination reliabilityVSAvoidprocessing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by continuously recording multiple measurement times during normal operation, so that when delay determination is needed, the data is already prepared and stored. The system performs the measurement and storage actions in advance during routine sheet conveyance, eliminating the need for complex real-time analysis during delay events.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by using the recorded measurement times to determine whether delays have occurred. The system compares actual measurement times against expected values and provides feedback information about delay conditions. This feedback mechanism allows the system to reliably determine delays based on historical data without requiring complex additional processing.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP4671176A1Sheet conveying device capable of determining whether or not delay has occurred in supply of sheet by sheet supply portion without using additional sensor, an image forming apparatus, and determination method
Publication Date: 2025.12.31 KYOCERA DOCUMENT SOLUTIONS INC
  • EP4671176A1 patent drawingFigure 1
  • EP4671176A1 patent drawingFigure 2
  • EP4671176A1 patent drawingFigure 3

AI summary

A sheet conveying device includes a sheet supply portion (28), a measurement processing portion (42), a first determination processing portion (43), and a second determination processing portion (44). The sheet supply portion (28) supplies an uppermost sheet (SH1) in a stack of sheets (SB1) lifted by a lift portion (31) to a conveying path (27). The measurement processing portion (42) measures, every time the sheet (SH1) is supplied, an elapsed time from a start of supply of the sheet (SH1) to a time when the sheet (SH1) is detected by a detection portion (25). The first determination processing portion (43) determines, every time the elapsed time is measured, whether or not a measured measurement time is less than a reference time. The second determination processing portion (44) determines, when it is continuously determined that the measurement time is less than the reference time, whether or not a delay has occurred in the supply of the sheet (SH1).