Sheet Feed Device Variable Roller Angle Mechanism

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Solution Overview

Problem

Existing sheet feed devices in image forming apparatuses face increased conveyance resistance due to the use of dedicated electric components to move conveyance rollers, which raises costs and efficiency concerns.

Innovation Solution

A sheet feed device with a conveyance roller pair and a variable mechanism that adjusts the arrangement angle of one roller relative to the other, coupled with a transmission mechanism using the driving force from upstream rollers to pivot the conveyance pressure roller, allowing smooth sheet conveyance without the need for a dedicated electric component to move the conveyance pressure roller.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dedicated electric component is used to move the conveyance pressure roller, then the sheet conveyance smoothness is improved, but the device cost increases

Engineering Contradiction:
Improvesheet conveyance smoothnessVSAvoiddevice cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The conveyance pressure roller moves itself by utilizing the driving force from the upstream conveyance roller through a transmission mechanism, eliminating the need for a dedicated electric component. The roller's own operational force is redirected to achieve its positioning movement, reducing device complexity while maintaining conveyance smoothness

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The driving force from the upstream conveyance roller serves dual purposes: it both conveys the sheet forward and simultaneously drives the transmission mechanism that positions the conveyance pressure roller. This multi-functionality reduces the need for separate dedicated components, lowering device cost while maintaining operational reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If the conveyance pressure roller is fixed in position, then the device complexity is reduced, but the conveyance resistance increases due to sheet abutting

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidconveyance resistance
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The conveyance pressure roller is designed to be dynamically adjustable in position along the conveyance path rather than being completely fixed. This dynamic positioning capability allows the roller to adapt to different sheet orientations and conveyance conditions, reducing conveyance resistance without requiring complex dedicated electric control systems

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A transmission mechanism acts as an intermediary between the upstream conveyance roller and the conveyance pressure roller. This intermediary transfers and transforms the driving force to achieve roller positioning, providing a simple mechanical solution that reduces conveyance resistance without adding complex electric control systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11880157B2Sheet feed device and image forming apparatus
Publication Date: 2024.01.23 TOSHIBA TEC KK
  • US11880157B2 patent drawing
  • US11880157B2 patent drawing
  • US11880157B2 patent drawing

AI summary

A sheet feed device comprises a first conveyance path and a second conveyance path which are different sheet conveyance paths, and a conveyance path merging section for merging the first conveyance path and the second conveyance path together. At least one of the first conveyance path and the second conveyance path includes an upstream side roller that feeds sheet to downstream side in a conveyance direction. The conveyance path merging section comprises a conveyance roller pair that conveys the sheet fed from the first conveyance path and the second conveyance path through a nip; a variable mechanism that makes an arrangement angle of one roller of the conveyance roller pair to the other roller thereof variable; and a transmission mechanism that transmits a driving force from the upstream side roller provided in one of the first conveyance path and the second conveyance path to the variable mechanism.