Sheet Feeder Switching Control for Image Forming Systems

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Solution Overview

Problem

Conventional image forming systems face instability in preparation operations until image data transmission begins, leading to difficulties in improving throughput during image formation.

Innovation Solution

An image forming system with a communication interface, standard and auxiliary sheet feeders, a motor, and a transmission assembly that selectively switches drive force between the feeders, controlled by a controller to determine tray presence and initiate image formation based on received data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the system waits for correct operation determination before executing preparation operations, then operational stability is improved, but image formation throughput deteriorates

Engineering Contradiction:
Improvepreparation operation stabilityVSAvoidimage formation throughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system executes preparation operations (cleaning the recording head, releasing capping) in advance based on receipt of preceding data, before image data transmission begins. This preliminary action ensures operational stability is maintained while avoiding delays in the image formation process, as the preparation is completed beforehand rather than waiting for correct operation determination during active printing.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If the system uses only a standard sheet feeder, then device complexity is reduced, but adaptability to different tray configurations deteriorates

Engineering Contradiction:
Improvesheet feeder configurationVSAvoidtray presence handling
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system incorporates both a standard sheet feeder and an auxiliary sheet feeder, allowing it to adapt to different tray configurations. The controller determines whether sheets are present in the standard tray or auxiliary tray and automatically selects the appropriate feeder, providing universal functionality across various loading scenarios without increasing operational complexity for the user.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically switches between the standard sheet feeder and auxiliary sheet feeder based on real-time detection of sheet presence in different trays. This dynamic adaptation allows the system to respond flexibly to different configurations while maintaining a relatively simple overall structure, as the switching logic is automated rather than requiring complex mechanical reconfiguration.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the system switches sheet feeders during operation, then adaptability to tray configurations is improved, but device complexity increases

Engineering Contradiction:
Improvetray presence handlingVSAvoidtransmission assembly switching
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The transmission assembly acts as an intermediary mechanism that facilitates switching between the standard sheet feeder and auxiliary sheet feeder. By introducing this dedicated switching component, the system achieves adaptability to different tray configurations while isolating the complexity within a specific subsystem rather than requiring complex integration across the entire device architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10723154B2Image forming system including plurality of sheet feeders and method therefor having switching control features
Publication Date: 2020.07.28 BROTHER KOGYO KK
  • US10723154B2 patent drawing
  • US10723154B2 patent drawing
  • US10723154B2 patent drawing

AI summary

An image forming system has a transmission assembly, standard and auxiliary sheet feeders, standard and auxiliary trays, an image forming device and a controller. The transmission assembly is for switching transmission of a drive force of a motor selectively to the one of the standard and auxiliary sheet feeders. The controller determines whether sheet is absent in the standard tray. The controller, based on determining the sheet is absent in the standard tray and receipt of preceding data, control the transmission assembly to initiate to switch the transmission of the drive force to the auxiliary sheet feeder. Also the controller, based on receipt of control data received after preceding data, control the image forming device to form an image based on the control data.