Sheet Feeding Cartridge Positioning Mechanism for Level Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional sheet feeding cartridges experience positional displacement and level differences during attachment due to deformation and engagement issues, leading to conveying failures and sheet wrinkles.

Innovation Solution

A sheet feeding cartridge design featuring a first positioning part for aligning the cartridge base with the cartridge storing part and a second positioning part for aligning the cartridge cover with the side face covers, ensuring precise positioning and eliminating level differences through sliding mechanisms and snap-fit coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the cartridge cover is molded to have predetermined dimensions with hard resin material, then the cartridge cover can be manufactured with standard materials, but dimensional precision deteriorates due to warping and deformation

Engineering Contradiction:
Improvemanufacturability of cartridge coverVSAvoiddimensional precision of cartridge cover
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent changes the material parameter from hard resin to elastic resin, which fundamentally alters the material's physical properties. The elastic resin material can elastically deform to compensate for dimensional variations and warping, thereby maintaining manufacturing precision while still allowing easy manufacturing with standard materials.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the cartridge cover is made with elastic resin material, then dimensional precision is maintained, but the structure becomes more complex requiring additional positioning parts

Engineering Contradiction:
Improvedimensional precision of cartridge coverVSAvoidstructure of positioning mechanism
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The elastic resin cartridge cover performs self-positioning through its material properties. The elastic deformation capability allows the cartridge cover to automatically adjust and maintain proper positioning without requiring complex external positioning mechanisms, thereby achieving precise positioning while avoiding increased structural complexity.

Inventive Principle:
Principle #25Self-service

3Shape

If the guiding rib engages with the cartridge cover end, then level difference is eliminated, but the cartridge cover is forcibly deformed causing displacement

Engineering Contradiction:
Improvelevel alignment of cartridge coverVSAvoidattachment position accuracy
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The patent changes the material parameter from hard resin to elastic resin, which fundamentally alters how the cartridge cover responds to engagement forces. The elastic material can deform reversibly during engagement, allowing the guiding rib to achieve proper level alignment while the elastic deformation prevents permanent displacement and maintains attachment position accuracy.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9950883B2Sheet feeding cartridge and image forming apparatus including the same
Publication Date: 2018.04.24 KYOCERA DOCUMENT SOLUTIONS INC
  • US9950883B2 patent drawing
  • US9950883B2 patent drawing
  • US9950883B2 patent drawing

AI summary

A sheet feeding cartridge attached to or detached from a cartridge storing part formed between a pair of side face covers which constitute a part of an exterior cover of an apparatus main body. The sheet feeding cartridge includes a cartridge base on which a sheet is stacked, a cartridge cover attached so as to be slidable in a width direction perpendicular to the attachment direction, a first positioning part configured to position the cartridge base to the cartridge storing part and a second positioning part configured to position the cartridge cover with respect to the side face covers in the width direction perpendicular to the attachment direction.