Sheet Feeding Apparatus Tray Wall Guide Alignment

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Solution Overview

Problem

Existing sheet feeding apparatuses face challenges in preventing skewing of sheets during the feeding process, particularly when transitioning between trays, which can lead to improper feeding and increased skewing of sheets.

Innovation Solution

The apparatus incorporates a first wall portion at one end of the second tray, fixed relative to the first tray, which extends from the second end towards the first end, functioning as a guide member to prevent skewing by ensuring proper alignment and support of sheets during the feeding process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a guide member is provided to contact an end of a sheet in the upper tray or lower tray, then skewing of the sheet is prevented, but the device complexity increases

Engineering Contradiction:
Improvesheet feeding accuracyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the guide member function with the existing tray structure by forming the guide member as an integral part of the upper tray. This integration eliminates the need for separate guide members while maintaining the sheet alignment function, thus preventing skewing without increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The upper tray is designed to serve multiple functions: it acts as both a support structure for sheets and as a guide member to prevent skewing. By making the tray itself guide the sheets, the patent achieves multi-functionality, reducing the number of components needed while maintaining feeding accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Area of stationary object

If the second tray is disposed above the first tray, then space utilization is improved, but the risk of sheet skewing during feeding increases

Engineering Contradiction:
Improvespace utilizationVSAvoidsheet alignment
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The guide member on the upper tray performs preliminary guidance of the sheet before it is fully fed onto the lower tray. This preliminary action ensures that the sheet is properly aligned and skewed-free before the feeding process completes, preventing skewing issues that would otherwise occur with vertical stacking.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the first wall portion extends from the second end towards the first end, then sheet guidance is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvesheet alignmentVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The guide structure is segmented into functional zones: the first wall portion that extends from the second end towards the first end, and the second wall portion that extends from the first end towards the second end. This segmentation allows each portion to perform its specific guidance function while maintaining overall manufacturability through modular design.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9019574B2Sheet feeding apparatus
Publication Date: 2015.04.28 BROTHER KOGYO KK
  • US9019574B2 patent drawing
  • US9019574B2 patent drawing
  • US9019574B2 patent drawing

AI summary

A sheet feeding apparatus includes a first tray, a second tray disposed above the first tray, a feeding portion configured to feed a sheet in a feed direction, and a first wall portion disposed at one end of the second tray in a width direction and fixed relative to the first tray. The first tray has a first end on a side far from the feeding portion. The second tray has, on the side far from the feeding portion, a second end, which is closer to the feeding portion than the first end of the first tray. The first end of the first tray is located above the second end of the second tray. An upper end of the first wall portion is higher than the second tray, and extends from a side closer to the second end of the second tray toward the first end of the first tray.