Al-Doped Sheet LLZO Composite Electrolyte for Continuous Li-Ion Conduction

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Solution Overview

Problem

Existing composite solid-state electrolytes have insufficient effects in inhibiting lithium dendrites and improving ionic conductivity, as the granular doped electrolytes fail to provide a continuous lithium ion conduction channel.

Innovation Solution

An Al-doped sheet LLZO composite solid-state electrolyte is developed, where the Al-doped LLZO is formed into a sheet structure and dispersed in a polymer substrate, providing a continuous conduction channel for lithium ions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If granular inorganic powder is incorporated into PEO polymer matrix, then mechanical strength and electrochemical stability are improved, but continuous lithium ion conduction channel is not provided

Engineering Contradiction:
Improvemechanical strengthVSAvoidcontinuous lithium ion conduction channel
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent changes the morphological parameter of the inorganic filler from granular to sheet structure. This parameter change enables the filler to form continuous conduction channels while maintaining mechanical strength, as the sheet structure can stack and connect to form pathways for lithium ion transport throughout the polymer matrix.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system combining PEO polymer matrix with sheet-structured inorganic fillers (such as Li2SiO3, Al2O3, or TiO2). This composite structure leverages the mechanical strength of the inorganic sheets while their layered morphology provides continuous conduction channels, simultaneously addressing both requirements.

Inventive Principle:
Principle #40Composite materials

2Reliability

If granular LLZO is doped into PEO-based composite solid-state electrolyte, then electrochemical stability is enhanced, but lithium dendrite inhibition and ionic conductivity are insufficient

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidlithium dendrite inhibition
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent transforms the morphological parameter of LLZO from granular to sheet structure. The sheet structure provides extended planar surfaces that can effectively block lithium dendrite growth paths while maintaining electrochemical stability. The increased surface area to volume ratio of sheets also enhances ionic conductivity compared to granular structures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent transitions from zero-dimensional granular LLZO to two-dimensional sheet-structured LLZO. This dimensional change creates continuous pathways for lithium ion conduction and provides broader surfaces for dendrite inhibition, simultaneously improving ionic conductivity and dendrite resistance while preserving electrochemical stability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The Al-doped sheet LLZO composite solid-state electrolyte exhibits higher ionic conductivity and effective inhibition of lithium dendrites due to the continuous ceramic plane provided by the sheet LLZO, enhancing both mechanical properties and lithium ion conduction.

Implementation Method 1

the sheet LLZO provides a fast conduction channel for lithium ions

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS12322750B2AL-doped sheet LLZO composite solid-state electrolyte and preparation method and application thereof
Publication Date: 2025.06.03 SHENZHEN SOLID ADVANCED MATERIALS TECH CO LTD
  • US12322750B2 patent drawing
  • US12322750B2 patent drawing
  • US12322750B2 patent drawing

AI summary

A preparation of solid-state electrolytes, in particular to an Al-doped sheet LLZO composite solid-state electrolyte and a preparation method and application thereof. The composite solid-state electrolyte includes Al ions, an LLZO solid-state electrolyte and a polymer substrate. The Al is doped in the LLZO solid-state electrolyte in a sheet structure, and the LLZO solid-state electrolyte is dispersed in the polymer substrate. The composite solid-state electrolyte has good flexibility, and has higher ionic conductivity than the granular doped composite solid-state electrolyte since the sheet LLZO provides a fast conduction channel for lithium ions. In addition, the preparation method is simple, suitable for large-scale production, and environmentally friendly since no toxic solvent is used in the preparation process.