Sheet Position Correction Using Variable Coefficients
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Solution Overview
Problem
Existing image forming apparatuses face inaccuracies in sheet position detection due to variations in conveyance speed and mechanical errors, leading to errors in image positioning.
Innovation Solution
A conveying device with a line sensor that detects sheet positions in the sub-scanning direction and applies correction coefficients based on detected positions to correct conveyance speed variations, using a correcting unit that calculates and applies specific correction values for leading and trailing ends of sheets, accounting for sheet type and thickness.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If inline sensor is used to detect sheet position, then sheet position can be detected, but detection accuracy deteriorates due to conveyance speed variations and mechanical errors
Solution Approach 1:
The patent applies parameter changes by introducing correction coefficients that vary based on sheet position and conveyance conditions. The system divides the sheet into multiple regions (leading end, middle, trailing end) and applies different correction coefficients to each region, thereby compensating for speed variations and mechanical errors at different positions during conveyance.
Solution Approach 2:
The patent implements feedback by using the inline sensor to detect actual sheet positions, comparing them with target positions, and then applying correction coefficients to adjust subsequent conveyance control. This closed-loop feedback mechanism continuously compensates for detection errors caused by speed variations and mechanical inaccuracies.
2Manufacturing precision
If correction coefficients are applied to compensate conveyance speed variations, then image positioning accuracy improves, but device complexity increases
Solution Approach 1:
The patent applies segmentation by dividing the sheet conveyance process into distinct regions (leading end, middle portion, trailing end) and assigning different correction coefficients to each region. This segmentation allows the system to handle different conveyance conditions in each region with appropriate correction values, improving overall positioning accuracy while managing complexity through structured regional division.
Solution Approach 2:
The patent implements local quality by applying different correction coefficients to different regions of the sheet based on their specific conveyance characteristics. The leading end, middle, and trailing end each receive tailored correction values appropriate to their local conveyance conditions, rather than using a uniform correction approach throughout the entire sheet.
Data Source
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AI summary
A conveying device (500) includes a sensor (208) to read a sheet (S) to be conveyed, a first conveyor (210) arranged on an upstream side from the sensor (208) in a sheet conveying direction of the sheet (S), a second conveyor (211) arranged on a downstream side from the sensor (208) in the sheet conveying direction, and a corrector (400) to correct a distance of the sheet (S) having an error detected when the sensor (208) reads the sheet (S) conveyed by the first conveyor (210) and the second conveyor (211), to an actual distance. The corrector (400) uses at least a first correction value correcting a distance read by the sensor (208) when the first conveyor (210) conveys the sheet (S) and a second correction value correcting a distance read by the sensor (208) when the second conveyor (211) conveys the sheet (S).