Sheet Processing Apparatus Color Erasing Integration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing sheet processing systems for color erasure are limited in their ability to efficiently reuse sheets, as they require additional marking devices for tracking reuse times and lack integrated solutions for user-friendly maintenance and operation, leading to increased costs and potential operation failures.

Innovation Solution

A sheet processing apparatus with a main body guiding module, first and second movable modules, and a connection module that integrates a color erasing section, conveyance paths, image sensors, and a marking device, allowing for efficient color erasure, reuse tracking, and user-friendly maintenance without the need for dedicated opening portions or lock mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a marking device is added as an optional individual addition device for tracking reuse times, then the ability to track and mark reuse times is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvereuse tracking capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The marking device is integrated into the main body of the sheet processing apparatus rather than being an optional separate device. The marking unit is combined with the conveying path and positioned to mark sheets during the normal conveying process, eliminating the need for additional standalone marking equipment while maintaining reuse tracking functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The marking device serves multiple functions: it tracks reuse times, marks sheets for identification, and integrates with the existing conveying system. By combining these functions into a single integrated unit within the main body, the apparatus achieves multi-functionality without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of repair

If dedicated opening portions and lock mechanisms are provided for maintenance access, then the ease of repair is improved, but the device complexity increases

Engineering Contradiction:
Improveease of repairVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The marking unit is designed to be detachably mounted on the conveying path, allowing it to be easily removed and detached without requiring dedicated opening portions or lock mechanisms in the main body structure. This extraction approach enables maintenance access while keeping the main body structure simple.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The marking unit employs a dynamic, detachable mounting arrangement rather than fixed permanent installation. This allows the marking unit to be easily attached and detached for maintenance purposes without requiring complex opening mechanisms, achieving ease of repair through flexible, reversible connection rather than permanent structural modifications.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively erases color, tracks reuse times, and facilitates user-friendly maintenance, reducing costs and operation failures by integrating necessary functions within the system, enhancing the usability and reliability of the sheet processing process.

Implementation Method 1

The color erasing apparatus heats the visualized color material so as to reduce the effect of the color developing material to the color generation compound (dye precursor compound) which generates color under the effect of the color developing agent and release (erase) the color generation state.

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS9156640B2Sheet processing apparatus and color erasing apparatus
Publication Date: 2015.10.13 KK TOSHIBA
  • US9156640B2 patent drawing
  • US9156640B2 patent drawing
  • US9156640B2 patent drawing

AI summary

a sheet processing apparatus comprises a main body side guiding module, a first movable module, a second movable module and a connection module. The main body side guiding module guides a sheet. The first movable module moves to a second position to open the conveyance path through motion from a first position opposite to the main body side guiding module, towards a first direction. The second movable module holds a detachable processing module for carrying out a given processing on the sheet, and moves integrally with the first movable module from the first position to the second position. The connection module connects the second movable module with the first movable module in such a manner that the second movable module can move to a third position to expose the processing module through motion from the second position in a second direction opposite to the first direction.