Sheet Processing Device Mechanical Door Locking Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional sheet processing devices pose safety risks due to electric locking mechanisms that can fail, and mechanical solutions to prevent user access also impair maintenance efficiency.

Innovation Solution

A sheet processing device with a mechanical locking mechanism that uses a movable unit to lock or unlock a door based on its position relative to a predetermined position, incorporating a detecting unit for sheet jams and an unlocking member for manual operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a door with locking mechanism is provided to prevent user access to the cutter blade, then user safety is improved, but maintenance access is impaired

Engineering Contradiction:
Improveuser safetyVSAvoidmaintenance access
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The locking mechanism dynamically changes its state based on the cutter blade position. When the cutter blade is in the cutting position, the door is locked to prevent access. When the cutter blade moves to a safe position (away from cutting), the door automatically unlocks, allowing maintenance access. This dynamic behavior resolves the contradiction by making the door accessibility conditional on the safety state of the cutter blade.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If an electric locking mechanism is used to lock the door, then locking functionality is achieved, but system reliability deteriorates due to component failure risk

Engineering Contradiction:
Improvelocking functionalityVSAvoidsystem reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the electric locking mechanism with a purely mechanical locking mechanism. The locking and unlocking actions are achieved through mechanical linkages connected to the cutter blade position, eliminating motors, sensors, and electronic control components. This mechanical substitution improves reliability by removing failure-prone electric components while maintaining the locking functionality through the inherent mechanical connection between the cutter position and door lock state.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If the cutter blade is positioned to prevent user access, then user safety is improved, but maintenance access is impaired

Engineering Contradiction:
Improveuser safetyVSAvoidmaintenance efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system dynamically adjusts the door lock state based on cutter blade position. During normal operation, the cutter blade remains in position to ensure safety, and the door is locked. During maintenance, the cutter blade can be moved to a different position that triggers the unlocking mechanism, automatically enabling maintenance access. This dynamic response resolves the contradiction by linking safety and accessibility through the cutter blade's positional state.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9039313B2Image forming device with cutter and door locking mechanism
Publication Date: 2015.05.26 KONICA MINOLTA INC
  • US9039313B2 patent drawing
  • US9039313B2 patent drawing
  • US9039313B2 patent drawing

AI summary

A sheet processing device includes a cutter including a movable unit moving toward or away from a predetermined position and cutting a sheet held in the predetermined position, a door provided to a housing having an opening, the door opening and closing the opening for an operation for the cutter. The sheet processing device further includes the housing holding the cutter, a locking member locking and unlocking the door closing the opening and a locking mechanism mechanically connecting the movable unit to the locking member and causing the locking member to lock or unlock the door depending on a position of the movable unit relative to the predetermined position.