Sheet Processing Apparatus Hole Alignment Control

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Solution Overview

Problem

Conventional sheet processing apparatuses face issues when trying to punch new holes in pre-punched sheets, as the number and position of holes may not match, leading to misalignment and inability to file the sheets properly.

Innovation Solution

A sheet processing apparatus with a punch unit, input unit, acquisition unit, determination unit, and control unit that allows users to input the number of holes in a pre-punched sheet and compares it to the number of holes the punch unit can produce, displaying a warning if they do not match, thereby preventing misalignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If punching processing is executed on a pre-punched sheet to create additional holes, then the sheet can be filed with other punched sheets, but the number and position of holes may not match, causing misalignment and inability to file properly

Engineering Contradiction:
Improveability to punch different number of holesVSAvoidhole position alignment
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The system performs preliminary detection of pre-punched holes and preemptively prevents punching operations that would cause misalignment. The control unit detects the number of pre-punched holes, compares it with the desired number of holes, and suppresses the punching operation before it can cause the alignment problem.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system uses feedback from the detection unit that identifies pre-punched holes to control the punching operation. The control unit receives information about existing holes and uses this feedback to determine whether to execute the punching operation, thereby maintaining hole alignment consistency.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If the number of punch holes is set differently from pre-punched holes, then punching processing can be performed on non-pre-punched sheets, but the hole positions will not coincide with pre-punched sheets, causing filing problems

Engineering Contradiction:
Improveflexibility in setting number of holesVSAvoidhole position coincidence
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system applies preliminary anti-action by detecting the desired number of punch holes in advance and comparing it with the number of pre-punched holes. When a mismatch is detected, the system preemptively suppresses the punching operation to prevent the reliability issue of hole position coincidence.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The control unit uses feedback from the comparison between desired hole count and pre-punched hole count to make a decision on whether to execute punching. This feedback mechanism ensures that punching is only performed when it will maintain hole position coincidence with pre-punched sheets.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9950438B2Sheet processing apparatus and method for controlling sheet processing apparatus
Publication Date: 2018.04.24 CANON KK
  • US9950438B2 patent drawing
  • US9950438B2 patent drawing
  • US9950438B2 patent drawing

AI summary

A sheet processing apparatus includes, a punch unit configured to perform punching processing on a sheet conveyed from one of a plurality of sheet storing units capable of storing a sheet or a pre-punched sheet, an input unit configured to input a number of holes punched in the pre-punched sheet stored in one of the sheet storing units, an acquisition unit configured to acquire a number of holes that can be punched by the punch unit, a determination unit configured to determine whether the input number of holes coincides with the acquired number of holes that can be punched, and a control unit configured to display a predetermined warning in a case where the determination unit determines that the input number of holes does not coincide with the acquired number of holes that can be punched.