Sheet Stacking Apparatus Pivotable Cassette Skew Reduction

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Solution Overview

Problem

Existing sheet feed cassettes face challenges in accommodating a variety of sheet sizes due to size constraints, leading to increased skewing and reduced printing precision when handling larger sheets, as downsizing the width and conveyance direction regulating members reduces their contact area and accuracy.

Innovation Solution

A sheet stacking apparatus with a pivotably supported stacking portion and width regulating members that move between two positions, allowing for effective regulation of sheet positioning without interfering with the stacking member, enabling the use of both larger and smaller sheets without increasing the cassette size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the width regulating member and conveyance direction regulating member are downsized to accommodate smaller sheets, then the cassette can handle a greater variety of sheet sizes, but the contact area between the end portion of the sheet and the regulating members is reduced, deteriorating positioning accuracy and increasing sheet skewing

Engineering Contradiction:
Improveability to handle various sheet sizesVSAvoidsheet positioning accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The stacking portion is configured to pivot about a support portion, enabling dynamic adjustment of the stacking portion's position and angle. This allows the regulating members to maintain optimal contact with sheets of varying sizes without requiring the members themselves to be resized, thus preserving positioning accuracy while accommodating sheet size variability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cassette is divided into functionally independent components: the body, the pivotably supported stacking portion, and the regulating members. This segmentation allows the stacking portion to be adjusted independently to accommodate different sheet sizes while the regulating members maintain their original dimensions and positioning accuracy.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the housing is increased in size to accommodate larger sheets, then the cassette can handle larger sheet sizes, but the whole apparatus must be increased in size

Engineering Contradiction:
Improveability to handle larger sheet sizesVSAvoidcassette size
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The pivotable stacking portion allows the cassette to dynamically adjust its configuration to accommodate larger sheets without requiring a larger housing. The stacking portion can pivot to create additional space for larger sheets while maintaining a compact overall cassette structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Instead of increasing the cassette size in the horizontal plane, the invention utilizes the vertical dimension by allowing the stacking portion to pivot upward. This enables accommodation of larger sheets without increasing the cassette's footprint area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of stationary object

If the width regulating member and conveyance direction regulating member are downsized, then the cassette can be reduced in size, but the amount of skewing caused in the sheets is increased, leading to deteriorated printing precision

Engineering Contradiction:
Improvecassette sizeVSAvoidprinting precision
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The pivotable stacking portion compensates for the downsizing of the regulating members by providing dynamic adjustment capability. This allows the system to maintain adequate contact area between sheets and regulating members even when the overall cassette is compact, thereby preventing excessive skewing and preserving printing precision.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the positional parameter of the stacking portion through pivoting, allowing the regulating members to maintain optimal contact with sheets regardless of cassette size. This parameter adjustment ensures consistent positioning accuracy without requiring large regulating members.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9977389B2Sheet stacking apparatus and image forming apparatus
Publication Date: 2018.05.22 CANON KK
  • US9977389B2 patent drawing
  • US9977389B2 patent drawing
  • US9977389B2 patent drawing

AI summary

A sheet stacking apparatus includes a body, a stacking portion which a sheet is stacked, a width regulating portion configured to move between a first position and a second position closer to a center of the stacking portion in a width direction orthogonal to a sheet feeding direction than the first position, and including a regulating surface configured to regulate a position, in the width direction, of the sheet stacked on the stacking portion, and a supporting portion pivotably supporting the stacking portion. The supporting portion is disposed on the body and closer to the center of the stacking portion in the width direction, than the regulating surface of the width regulating portion positioned at the first position.