Sheet Stacking Regulating Member Switching Mechanism

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Solution Overview

Problem

Existing sheet stacking apparatuses face challenges in efficiently regulating sheet edges due to complex structures and high operational loads, particularly when trying to prevent tilting and ensure accurate positioning of side guide portions, which often results in a cumbersome and labor-intensive process.

Innovation Solution

A movable regulating member with a switching device that allows the side guide portions to be switched between a changeable and fixed state, integrated into a sheet stacking apparatus, enabling easy adjustment and locking without requiring simultaneous force application in multiple directions, thus simplifying the operation and reducing component size and load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the side guide portion is lengthened upward to stack a large number of sheets, then the stacking capacity is improved, but the load when operating the side guide portion becomes large and the structure becomes complicated

Engineering Contradiction:
Improvestacking capacityVSAvoidstructure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The side guide portion is divided into an upper side guide portion and a lower side guide portion, each capable of independent movement. This segmentation allows each portion to be smaller and lighter, reducing the overall operational load while maintaining the ability to stack a large number of sheets vertically.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The side guide portions are designed to be movable rather than fixed. The upper and lower side guide portions can independently move along the width direction, allowing the system to adapt to different sheet sizes and stacking configurations without requiring a rigid, complex structure.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If multiple slide shafts are provided at upper and lower portions to avoid tilting, then the stability is improved, but the device complexity and operational load increase

Engineering Contradiction:
Improveside guide portion stabilityVSAvoidstructure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The side guide portion is segmented into upper and lower portions that can move independently. Each portion has its own support structure, eliminating the need for multiple slide shafts at both upper and lower portions while maintaining stability through the segmented design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tilting prevention function is extracted from the slide shaft system. Instead of using multiple slide shafts to prevent tilting, the invention uses the segmented structure with independent upper and lower side guide portions, each supported by its own shaft, which inherently prevents tilting without requiring additional reinforcement components.

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If the side guide portion thickness is increased in the moving direction to avoid tilting, then the strength is improved, but the device complexity and operational load increase

Engineering Contradiction:
Improveside guide portion strengthVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The side guide portion is divided into upper and lower segments that can move independently. This segmentation allows each segment to have reduced thickness compared to a single monolithic structure, as the load is distributed across multiple independent moving parts rather than requiring increased thickness in a single component.

Inventive Principle:
Principle #1Segmentation

4Reliability

If a push-in mechanism is provided as a lock forgetting prevention mechanism, then the reliability is improved, but the ease of operation deteriorates due to simultaneous force application requirements

Engineering Contradiction:
Improvelock forgetting preventionVSAvoidoperation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking mechanism is designed to automatically engage when the upper and lower side guide portions are in their respective positions. The lock switching member dynamically responds to the movement of the side guide portions, automatically locking them in place without requiring the operator to simultaneously apply force in multiple directions, thus improving ease of operation while maintaining reliability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240375894A1Storage, sheet stacking apparatus, and image forming apparatus
Publication Date: 2024.11.14 CANON KK
  • US20240375894A1 patent drawing
  • US20240375894A1 patent drawing
  • US20240375894A1 patent drawing

AI summary

A storage to store a sheet to be conveyed by a conveyance unit includes a regulating member to regulate a sheet edge in the storage and a switching device to switch a regulating member state to a first state where a regulating member position is changeable and to a second state where the position is fixed. The storage is to be held by a main body of a sheet stacking apparatus and is moveable to a closed and to a pullout position. The regulating member state is switched to the first or second state by an operator operating the switching device when the storage is in the pullout position. When the storage is pushed from the pullout position into the closed position while the regulating member state is the first state, the regulating member state is switched from the first state to the second state by the main body.