Sheet Storage Apparatus with Pneumatic Holding Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing sheet storage apparatuses face issues with sheet floating and feeding failures due to inadequate mechanisms for restricting sheet movement and ensuring proper alignment during the feeding process, particularly when using air blowing to float sheets for feeding to image forming apparatuses.

Innovation Solution

A sheet storage apparatus with a pivoting top cover, a blowing device that generates airflow to float sheets, and a pivotable sheet holding-down member with a moving mechanism that adjusts its position based on the top cover's state, ensuring sheets are properly aligned and fed without obstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a fixed sheet holding-down member is used to restrict sheet floating, then sheet alignment is improved, but the mechanism complexity increases and sheet feeding reliability deteriorates due to interference with sheet supply

Engineering Contradiction:
Improvesheet alignmentVSAvoidsheet feeding reliability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The sheet holding-down member is changed from a fixed structure to a movable one that can pivot between a holding position and a retracted position. This dynamic adjustment allows the member to restrict sheet floating during feeding while retracting to avoid interfering with sheet supply, thereby resolving the contradiction between alignment precision and feeding reliability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sheet holding-down member is configured to be automatically moved by the blowing device's airflow rather than requiring an external actuator. The airflow itself serves as the actuating force, simplifying the mechanism while maintaining the ability to dynamically adjust the holding member's position for both sheet alignment and reliable feeding

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If a movable sheet holding-down member is used to restrict sheet floating, then sheet alignment is improved, but device complexity increases

Engineering Contradiction:
Improvesheet alignmentVSAvoidmechanism complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The blowing device's airflow is utilized to automatically move the sheet holding-down member to the holding position, and the natural cessation of airflow allows it to return to the retracted position. This self-service mechanism eliminates the need for external actuators, sensors, and control systems, thereby reducing device complexity while maintaining improved sheet alignment

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The movable sheet holding-down member is actuated by pneumatic force from the blowing device rather than mechanical actuators. This pneumatic actuation simplifies the mechanism by using airflow pressure to move the holding member, reducing the complexity of mechanical transmission components while achieving precise sheet alignment

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively restricts sheet floating, aligns sheets for efficient feeding, and prevents feeding failures by using airflow to position sheets correctly and a moving mechanism that adjusts the holding-down member's position in response to the top cover's movement, enhancing the reliability of sheet feeding to image forming apparatuses.

Implementation Method 1

The blowing device blows air along a sheet width direction toward the sheets in the sheet storage section

Methodology Applied
Scientific EffectAir flow: Fluid Spray

Implementation Method 2

this sheet holding-down member abuts against the sheets floated by the blowing device, to thereby restrict the floating of the sheets at the feeding position

Methodology Applied
Scientific EffectMechanical contact force: Mechanical Force

Data Source

PatentUS12110203B2Sheet storage apparatus, image forming system including the sheet storage apparatus, and image forming apparatus
Publication Date: 2024.10.08 KYOCERA DOCUMENT SOLUTIONS INC
  • US12110203B2 patent drawing
  • US12110203B2 patent drawing
  • US12110203B2 patent drawing

AI summary

Provided is a sheet storage apparatus including: an apparatus body; a sheet storage section; a top cover; a sheet feeding section; a restricting cursor; a blowing device; a sheet holding-down member; and a moving mechanism. The sheet storage section includes a sheet supply port, and a sheet stacking portion. The top cover is pivotable to an opening position and to a closing position. The blowing device includes a fan and a vent. The sheet holding-down member includes a restricting piece. The moving mechanism is coupled to the sheet holding-down member, moves the sheet holding-down member to a restricting position by coming into contact with the top cover under a state in which the top cover has come to the closing position, and moves the sheet holding-down member to a retracted position by separating from the top cover when the top cover is moved to the opening position.