Sheet Discharge Tray Pressing Layout for Curled Sheet Alignment

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Solution Overview

Problem

Conventional sheet discharge apparatuses face challenges in accurately aligning and preventing damage to sheets on discharge trays due to curling and varying sizes, leading to poor alignment and potential damage during discharge.

Innovation Solution

A sheet discharge apparatus with a discharge tray and multiple pressing portions that press sheets from above, arranged to accommodate varying positions and sizes, ensuring accurate alignment and preventing damage by pressing curled ends regardless of sheet position or size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a single pressing member is used in conventional sheet discharge apparatuses, then the device complexity is low, but the sheet alignment precision deteriorates due to inability to accommodate varying positions and sizes

Engineering Contradiction:
Improvesheet alignment precisionVSAvoidpressing member structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The single pressing member is divided into multiple pressing portions (first pressing portion and second pressing portion) that can independently press different regions of the sheet. This segmentation allows each pressing portion to target specific areas, improving alignment precision for sheets with varying positions and sizes while maintaining manageable device complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different pressing portions are positioned at different locations along the width direction to provide localized pressing action. The first pressing portion handles one region while the second pressing portion handles another region, allowing the system to adapt to varying sheet positions and sizes through localized control rather than uniform pressing throughout.

Inventive Principle:
Principle #3Local quality

2Reliability

If pressing portions are added to prevent sheet damage, then the sheet protection improves, but the device complexity increases

Engineering Contradiction:
Improvesheet damage preventionVSAvoidpressing mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pressing mechanism is segmented into multiple independent pressing portions that can be controlled separately. This allows the system to provide protective pressing action at multiple locations without requiring a completely complex reconfigurable system, maintaining reliability while controlling complexity through modular independent units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pressing portions are positioned and configured in advance to preemptively press curled sheet ends before they can cause misalignment or damage during discharge. This preliminary protective action prevents sheet damage before it occurs, improving reliability without requiring complex real-time adjustment mechanisms.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If multiple pressing portions are used to accommodate varying sheet sizes, then the adaptability improves, but the device complexity increases

Engineering Contradiction:
Improvesheet size accommodationVSAvoidpressing portion arrangement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The pressing mechanism is divided into discrete pressing portions positioned at specific locations along the width direction. This segmentation provides adaptability to varying sheet sizes by selectively activating appropriate pressing portions, while the modular nature keeps the overall device complexity manageable compared to a fully reconfigurable single pressing member.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple pressing portions serve universal functions by being able to handle different sheet sizes and positions through their distributed arrangement. Each pressing portion can contribute to accommodating various sheet configurations, providing multi-functionality that improves adaptability while maintaining a relatively simple overall structure through repeated modular units.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4660117A1Sheet discharge apparatus and corresponding image forming system
Publication Date: 2025.12.10 KYOCERA DOCUMENT SOLUTIONS INC
  • EP4660117A1 patent drawingFigure 1
  • EP4660117A1 patent drawingFigure 2
  • EP4660117A1 patent drawingFigure 3

AI summary

A sheet discharge apparatus (100) includes a discharge tray (10) to which a sheet (S) is discharged and a plurality of pressing portions (70) that are arrayed at an interval from each other along the width direction orthogonal to the discharge direction of the sheet (S) and that each press the sheet (S) on the discharge tray (10) from above. When the sheet (S) on the discharge tray (10) is pressed, regardless of the position and size of the sheet (S) on the discharge tray (10) along the width direction, one of the plurality of pressing portions (70) is arranged at a position opposite, along the top-bottom direction, an end part of the sheet (S) on the discharge tray (10) along the width direction.