Sheet Tray Guide Portions Prevent Vertical Separation

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Solution Overview

Problem

Conventional extendable sheet trays in image forming apparatuses experience significant deflection deformation at their central portions when supported only at the ends, leading to potential large clearances between trays, which can affect the stability and efficiency of sheet feeding.

Innovation Solution

The design incorporates a sheet tray system with a first tray and a second tray, each with guiding portions and separation regulating parts that engage vertically to prevent excessive separation, ensuring stable sliding movement and maintaining tray alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the sheet tray is supported only at ends thereof in the width direction, then the structure is simple and easy to manufacture, but deflection deformation is larger at a central portion, leading to large clearance between trays

Engineering Contradiction:
Improvesimplicity of sheet tray structureVSAvoidalignment precision between first tray and second tray
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The sheet tray is divided into a first tray and a second tray that can be assembled together. The second tray is slidable with respect to the first tray, allowing the structure to be segmented into functional portions while maintaining overall integrity and reducing clearance issues through the guide portion mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Guide portions are introduced as intermediary elements between the first tray and second tray. These guide portions regulate the relative position and slide movement between the two trays, acting as mediators that prevent excessive clearance while maintaining the simple supported structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the second tray is extended with respect to the first tray, then the sheet feeding capacity is improved, but a relatively large clearance is formed between the central portions of the trays

Engineering Contradiction:
Improveextendability of sheet trayVSAvoidstability of tray alignment
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The second tray is designed to be slidable with respect to the first tray along the width direction, introducing dynamic adjustability. This allows the tray configuration to adapt to different sheet feeding requirements while the guide portions maintain stability by regulating the slide movement and preventing excessive clearance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The guide portions are specifically positioned to regulate the central portions of the trays where clearance is most problematic. This local quality approach addresses the alignment issue at the critical central region while allowing the extended tray structure to maintain overall stability during slide movement.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If guide portions are added to regulate tray separation, then tray alignment stability is improved, but device complexity increases

Engineering Contradiction:
Improvealignment stability of first tray and second trayVSAvoidcomplexity of sheet tray structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The guide portions are merged with the tray structure itself, forming an integrated assembly. The guide portions are provided on both the first tray and second tray, creating a combined structure that regulates separation and alignment while minimizing the addition of separate, complex components.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10059542B2Sheet tray and image forming apparatus employing sheet tray
Publication Date: 2018.08.28 BROTHER KOGYO KK
  • US10059542B2 patent drawing
  • US10059542B2 patent drawing
  • US10059542B2 patent drawing

AI summary

A sheet tray provided with first and second trays respectively having first and second supporting surfaces. The second tray slidably assembled, in a first direction, to the first tray. The first and second supporting surfaces are configured to support sheets thereon. The first tray and the second tray have a first guide portion and a second guide portion which are formed at central parts, in a second direction perpendicular to the first direction, respectively. The second guide portion is configured to slidably contact the first guide portion to guide the slide movement of the second tray. A first separation regulating part formed on the first guide portion, and a second separation regulating part formed on the second guide portion are configured to engage with each other in the vertical direction to prevent separation of the first and second trays in the vertical direction, exceeding a particular dimension.